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JET SKI Watercraft Service Manual

ULTRA150 JET SKI WatercraftService ManualThis quick reference guide will assistyou in locating a desired topic or pro-cedure. Bend the pages back to match theblack tab of the desired chapter num-ber with the black tab on the edge ateach table of contents page. Refer to the sectional table of contentsfor the exact pages to locate the spe-cific topic Reference GuideGeneral Information1 jPeriodic Maintenance2 jFuel System3 jEngine Lubrication System4 jExhaust System5 jEngine Top End6 jEngine Removal/Installation7 jEngine Bottom End8 jCooling and Bilge System9 jDrive System10 jPump and Impeller11 jSteering12 jHull/Engine Hood13 jElectrical System14 jStorage15 jAppendix16 jLIST OF ABBREVIATIONSA ampere(s)lbpound(s)ABDC after bottom dead centermmeter(s)ACalternating currentminminute(s)ATDC after top dead centerNnewton(s)

MAINTENANCE AND ADJUSTMENTS Maintenance, replacement, or repair of the emission control devices and systems may be performed by any marine Sl engine repair establishment or individual.

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Transcription of JET SKI Watercraft Service Manual

1 ULTRA150 JET SKI WatercraftService ManualThis quick reference guide will assistyou in locating a desired topic or pro-cedure. Bend the pages back to match theblack tab of the desired chapter num-ber with the black tab on the edge ateach table of contents page. Refer to the sectional table of contentsfor the exact pages to locate the spe-cific topic Reference GuideGeneral Information1 jPeriodic Maintenance2 jFuel System3 jEngine Lubrication System4 jExhaust System5 jEngine Top End6 jEngine Removal/Installation7 jEngine Bottom End8 jCooling and Bilge System9 jDrive System10 jPump and Impeller11 jSteering12 jHull/Engine Hood13 jElectrical System14 jStorage15 jAppendix16 jLIST OF ABBREVIATIONSA ampere(s)lbpound(s)ABDC after bottom dead centermmeter(s)ACalternating currentminminute(s)ATDC after top dead centerNnewton(s)

2 BBDC before bottom dead centerPapascal(s)BDCbottom dead centerPShorsepowerBTDC before top dead centerpsipound(s) per square inch Cdegree(s) CelsiusrrevolutionDCdirect currentrpmrevolution(s) perminuteFfarad(s)TDCtop dead center Fdegree(s) FahrenheitTIRtotal indicator readingftfoot, feetVvolt(s)ggram(s)Wwatt(s)hhour(s) ohm(s)Lliter(s)Read OWNER S Manual before AND ADJUSTMENTSM aintenance, replacement, or repair of the emission control devices and systems maybe performed by any marine Sl engine repair establishment or CONTROL INFORMATIONFuel InformationTHIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED REGULAR GRADE minimum of 87 octane of the antifknock index is recommended.

3 The antiknock index isposted on Service station Control InformationTo protect the environment in which we all live, Kawasaki has incorporated an exhaust emis-sion control system in compliance with applicable regulations of the United States EnvironmentalProtection Emission Control SystemThis system reduces the amount of pollutants discharged into the atmosphere by the exhaustof this engine. The fuel, ignition and exhaust systems of this engine have been carefully de-signed and constructed to ensure an efficient engine with low exhaust pollutant maintenance and repair are necessary to ensure that Watercraft will continue to havelow emission levels.

4 This Service Manual contains those maintenance and repair recommenda-tions for this engine. Those items identified by the Periodic Maintenance Chart are necessaryto ensure compliance with the applicable with Emission Control System ProhibitedFederal law prohibits the following acts or the causing thereof: (1) the removal or renderinginoperative by any person other than for purposes of maintenance, repair , or replacement, ofany device or element of design incorporated into any new engine for the purposes of emissioncontrol prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) the useof the engine after such device or element of design has been removed or rendered inoperativeby any those acts presumed to constitute tampering are the acts listed below:Do not tamper with the original emission related parts.

5 * CDI Ignition System* Flame Arrester* Fuel Filter Screen* Spark Plugs* Carburetor and internal partsForewordThis Manual is designed primarily for use bytrained mechanics in a properly equipped , it contains enough detail and basic in-formation to make it useful to the owner who de-sires to perform his own basic maintenance andrepair work. A basic knowledge of mechanics,the proper use of tools, and workshop proce-dures must be understood in order to carry outmaintenance and repair satisfactorily. When-ever the owner has insufficient experience ordoubts his ability to do the work, all adjust-ments, maintenance, and repair should be car-ried out only by qualified order to perform the work efficiently andto avoid costly mistakes, read the text, thor-oughly familiarize yourself with the proceduresbefore starting work, and then do the work care-fully in a clean area.

6 Whenever special tools orequipment are specified, do not use makeshifttools or equipment. Precision measurementscan only be made if the proper instruments areused, and the use of substitute tools may ad-versely affect safe the duration of the warranty period,we recommend that all repairs and scheduledmaintenance be performed in accordance withthis Service Manual . Any owner maintenance orrepair procedure not performed in accordancewith this Manual may void the get the longest life out of your "JET SKI" Watercraft : Follow the Periodic Maintenance Chart in theService Manual . Be alert for problems and non-scheduledmaintenance.

7 Use proper tools and genuine Kawasaki "JETSKI" Watercraft parts. Special tools, gauges,and testers that are necessary when servicingKawasaki "JET SKI" Watercraft are introducedby the Special Tool Manual . Genuine partsprovided as spare parts are listed in the PartsCatalog. Follow the procedures in this Manual care-fully. Don t take shortcuts. Remember to keep complete records of main-tenance and repair with dates and any newparts to Use This ManualIn this Manual , the product is divided intoits major systems and these systems make upthe Manual s chapters. The Quick ReferenceGuide shows you all of the product s systemand assists in locating their chapters.

8 Eachchapter in turn has its own comprehensive Ta-ble of example, if you want ignition coil informa-tion, use the Quick Reference Guide to locatethe Electrical System chapter. Then, use theTable of Contents on the first page of the chap-ter to find the Ignition Coil you see these WARNING andCAUTION symbols, heed their instructions!Always follow safe operating and warning symbol identifies specialinstructions or procedures which, if notcorrectly followed, could result in per-sonal injury, or loss of caution symbol identifies specialinstructions or procedures which, if notstrictly observed, could result in dam-age to or destruction of Manual contains four more symbols (inaddition to WARNING and CAUTION) which willhelp you distinguish different types of This note symbol indicates points of par-ticular interest for more efficient and con-venient operation.

9 Indicates a procedural step or work to bedone. Indicates a procedural sub-step or how to dothe work of the procedural step it follows. Italso precedes the text of a a conditional step or what action totake based on the results of the test or inspec-tion in the procedural step or sub-step it most chapters an exploded view illustrationof the system components follows the Table ofContents. In these illustrations you will find theinstructions indicating which parts require spec-ified tightening torque, oil, grease or a lockingagent during INFORMATION 1-11 General InformationTable of ContentsBefore Servicing ..1-2 Model Information-Kawasaki Smart Steering System (Carburetor Type).

10 1-8 Technical Information-Engine .. 1-12 Technical Information-Propulsion System .. 1-18 Technical Information-Igniter .. 1-19 Technical Information-Electrical Parts .. 1-22 Unit Conversion Table ..1-231-2 GENERAL INFORMATIONB efore ServicingBefore starting to Service a Watercraft , careful reading of the applicable section is recommended toeliminate unnecessary work. Photographs, diagrams, notes, cautions, warnings, and detailed descrip-tions have been included wherever necessary. Nevertheless, even a detailed account has limitations,a certain amount of basic knowledge is also required for successful note the following:(1) AdjustmentsAdjustments shall be made in accordance with the Periodic Maintenance Chart or whenevertroubleshooting or presence of symptoms indicate that adjustments may be required.


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