jfkfJ`lk - SEACON

1 JfkfJ`lkUNDERWATER ELECTRICAL DRY-MATE CONNECTORS- MIN 2 XIII jfkfJ``lk SERIESCONTENTS PAGE jfkfJ``lk pbofbpIntroduction ..Availability ..Applications ..Testing ..Part Number System ..General Information ..Standard jfkfJ`lkConfigurations ..Reversed jfkfJ`lkConnectors (V-MIN) ..Fiber Optic jfkfJ`lkConnectors ..Self Wiping jfkfJ`lkConnectors ..jfkfJ`lkPBOF ..High Pressure Connectors ..Field Installation ..Recommended Tightening Ratings ..Exploded View (MIN-BCR / CCR) ..Dimension Details: MIN-BCR ..MIN-FCR ..MIN-BCR-DO (DUAL O-RING) ..MIN-CCR ..MIN-CCP ..Product News - MINI-CON Dummy Connectors ..MIN-DSR/MIN-DSRL (LONG) ..MIN-DSP/MIN-DSPL (LONG) ..MIN-PSR/MIN-PSRL (LONG) ..MIN-PSP/MIN-PSPL (LONG).. `lkMaster Parts and Materials List ..Maximum Cable ..Contact Configurations ..Reversed (VMIN) Contact Configurations ..Fiber Optic Contact Configurations ..j jfkfJ``lk pbofbpSECTION ..SECTIONPAGEMIN 3 MIN 3 MIN 3 MIN 3 MIN 3 MIN 4 MIN 4 MIN 4 MIN 4 MIN 4 MIN 4 MIN 5 MIN 5 MIN 5 MIN 5 MIN 6 MIN 7 MIN 8 MIN 9 MIN 10 MIN 10 MIN 11 MIN 12 MIN 12 MIN 12 MIN 12 MIN 13 MIN 13 MIN 14 MIN 15 MIN 15 MIN 16-18 MIN 19 MIN 20 MIN 21-26- MIN 3 XIII jfkfJ``lk SERIESINTRODUCTIONpb^`lk's well establishedjfkfJ`lkrange was originally devel-oped for the purpose of supplying small diameter, high density andhigh pressure connectors.

2 Dry mateable, this connector series ismanufactured from 316 Stainless Steel as standard, although othermaterials are available upon request including Titanium andMonel . The inserts are manufactured from Glass ReinforcedEpoxy (GRE) with copper alloy, gold plated contacts although glasssealed inserts are also available for high pressure applications. ThejfkfJ`lkseries also offers optical and hybrid versions along withPBOF, PBOF-HP (High Pressure), reversed miniature inserts andself wiping miniatures. For more information please refer to pages4-5 of this the introduction of the MIN-D and MIN-E connectors, the jfkfJ`lkconnector series is now available in 13 shell sizes with 1 to 203contacts including coax and has a pressure rating of upto 20,000 psi(approximately 45,000 ft/13,700m). APPLICATIONSThe jfkfJ`lkrange has been supplied to numerous Naval pro-grams and has become the connector choice for a number of naviesaround the world.

3 Other applications include drilling systems, umbil-ical links and ROV' the jfkfJ`lkseries was first introduced, it underwent typeapproval testing and since then the range has been subjected toadditional testing for specific projects or programs, some of whichare listed below:Environmental Salt Spray (Corrosion) Tested in accordance with MIL-STD-202, Method (Steady State) Tested in accordance with MIL-STD-202, Method Shock Tested in accordance with MIL-STD-202, Method Pressure Tested in accordance with MIL-STD-1344, Method Explosion Shock Tested in accordance with MIL-S-901, High Impact,Heavy (Mechanical) Tested in accordance with MIL-STD-167, Type Withstanding Voltage Tested in accordance with MIL-STD-202, Method Resistance Tested in accordance with MIL-STD-202, Method NUMBER SYSTEM - EXAMPLEWith Nut/Washer (Optional)Right Angle (Optional)Pressure Balanced, Oil-filled (Optional)Long ShellCCP - Cable Connector PlugCCR - Cable Connector ReceptacleFCR - Flange Connector ReceptacleBCR - Bulkhead Connector ReceptacleBCR-DO - Bulkhead Connector Receptacle Dual O-RingFI - Field InstallableCIR - Connector Insert Receptacle (male insert only, fits into BCR/CCR/FCR shell)

4 CIP - Connector Insert Plug (female insert only, fits into CCP shell)DSR - Dummy Sealing ReceptacleDSP - Dummy Sealing PlugPSR - Plastic Splashproof ReceptaclePSP - Plastic Splashproof PlugNumber of ContactsShell Size (D, E, G, K, L, M, O, P, Q, R, T, U, X)jfkfJ`lkSeriesReversed Gender ConnectorsVMINK 6 - CCP/L - PBOF - R/A - N/WUNDERWATER ELECTRICAL DRY-MATE CONNECTORS- MIN 4 XIII jfkfJ``lk SERIESUNDERWATER ELECTRICAL DRY-MATE CONNECTORSGENERAL INFORMATIONCATEGORYVALUECOMPONENTMATERIA LMATED PRESSUREV aries by product up to 20,000 psi Mated and potted depending on shell materialVOLTAGE600 VDC as standard although higher voltage ratings are available. Please contactpb^`lkfor further informationCURRENT RATINGUp to 23 amps dependent on contact size and cableBULKHEAD BODY (BCR/FCR)316 Stainless SteelCCP BODY316 Stainless Steel c/w CA630 engaging nutCONTACT INSERTG lass filled epoxy per B/A XS-2748 ELECTRICAL CONTACTSC opper alloy gold plated per MIL-G-45204 ENGAGING NUTCA630O-RINGN itrile (formerly known as Buna N)OPTIONS: Pressure Balanced Oil Filled (PBOF).

5 Higher voltages. Field installable boots. Coax and fiber optic hybrids. Custom keying. Connector/cable terminations. Pigtails on bulkhead connectors. Pressure Balanced Oil Filled (PBOF) termination and assembly. Open face pressure ratings and testing. Available in alternative materials: Aluminum, Titanium, Monel , PEEK (Polyetheretherketone) : Connectors are designed for installation on one atmosphere vessels. Please contact pb^`lkfor recommendations if using compensated jfkfJ``lkCONFIGURATIONSThe below table shows our standard configurations that are more cost effective and more readily available. For further details please contactpb^` #22; 7#2019#22; 10#20; 4#1637#22; 26#20; 3#14; 4#10; 10#16On RequestCCP10#22; 7#2019#22; 10#20; 4#1637#22; 26#20; 3#14; 4#10; 10#1656#22; 44#20 CCPLOn Request19#22; 10#20; 4#1637#22; 26#20; 3#14; 4#10; 10#16On RequestFCR10#22; 7#2019#22; 10#20; 4#1637#22; 26#20; 3#14; 4#10; 10#1656#22; 44#20 FCRLOn Request19#22; 10#20; 4#1637#22; 26#20; 3#14; 4#10; 10#16On RequestREVERSED jfkfJ``lk CONNECTORS (V-MIN)The "V" before the MIN prefix in the Part Numbering System (seepage 3) represents a reversed miniature insert.

6 Many of our bulk-head connectors are available with sockets instead of pins and thecorresponding cable plugs have pins instead of sockets. Reversed jfkfJ`lk 's are an option for applications that requiredesign of cabling/harnessing systems to be electrically sound withrespect to "power on" safety requirements. NOTE:Reversal of sockets and pins may not be required as the pins in thestandard bulkhead connectors are recessed approximately onequarter of an inch (1/4"). Please refer to the contact configurationspage for further information or contact pb^`lkfor recommenda-tions on your specific OPTIC jfkfJ``lkCONNECTORSAs organizations in the subsea industry continue to develop moreapplications with fiber optic technology in mind, there has been adramatic increase in the quality and complexity of electro-optic con-nector configurations required to suit these applications. Multi-chan-nel hybrid connectors are finding increased usage in sonar and sur-veillance systems, real time video applications, ROV's/AUV's andgeophysical search equipment to name but a few of the industriestaking advantage of the latest fiber optic connection order to serve the changing needs of it's customers, pb^`lkhasdeveloped a complete range of fiber optic products built to withstanda variety of environmental conditions, including hydrostatic pressure,thermal and explosive shock and vibration.

7 As well as developingfiber optics for specific customer requirements, pb^`lkhas addedfiber optic capabilities to existing electrical connector designs includ-ing the jfkfJ`lkrange. For further information please see the jfkfJ`lkfiber optic contact configurations on page 20 and our OpticalHybrid Dry-Mate products WIPING jfkfJ``lkCONNECTORSWe have developed self wiping connectors to meet two require-ments. First, the rubber wipers at each socket location help cleanthe respective insulator around each male pin. This can help toremove contaminates or moisture that would otherwise lead to a lowinsulation resistance fault. Second, these connectors have a longerarcing path because of the wiper section and therefore can be ratedfor much higher voltages than would otherwise be possible in a con-nector of the same diameter. Please contact pb^`lkfor additionalinformation and ``lkPBOFThe time proven jfkfJ`lkPBOF connector system has beenupgraded.

8 The new line which is called thejfkfJ`lk-PBOF-HP(High Pressure) has actually been in service with some of our cus-tomers for the last fifteen years. At this time, it is replacing the tradi-tionaljfkfJ`lkPBOF across the board. The HP version will inter-mate with all previousjfkfJ`lkPBOF connectors but some compo-nents are different from before. For this reason, if you need replace-ment connector components, please contact pb^`lkfor thoseneeds. For new applications, the HP connectors will be with previousjfkfJ`lkPBOF connectors, the HP design utilizesa high contact density layout. The HP style transfers the load with-out a valve by bearing on the insert. This is similar to a valve typesystem in that the force from the high pressure fluid in the hose istransferred to the bulkhead connector. We realize that our customershave many different applications for this type of system. Please con-tact us with your requirements and we can quote the appropriatebulkhead connector for your application.

9 - MIN 5 XIII jfkfJ``lk SERIESUNDERWATER ELECTRICAL DRY-MATE CONNECTORSRECOMMENDED TIGHTENING TORQUE1. Only qualified technicians should perform engagement andtorquing Torque values are maximum value. Valves given are for drythreads (non-lubricated). The BCR torque rating assumes a dry,metal customer housing. If a non-metallic housing is used, torquerequirements will be lower. Consult pb^`lkfor additional Utilize inspection hole in engaging nuts to ensure During engagement it may be necessary to use up to 50% of theengaging nut torque After complete engagement a torque of upto the maximum listedvalue may be applied to ensure engaging nut will not disengage dur-ing RATINGSAll jfkfJ`lkconnectors and dummies, when mated, are pressure rated as follows:These pressure ratings are for our standard 316 Stainless Steel connectors. Higher ratings may be achieved with alternate materials. Pleasecontactpb^`lkfor further above information is based on pb^`lkterminations which are available on :Connectors are designed for installation on one atmosphere vessels.

10 Please contact pb^`lkfor recommendations if using ,000 NOT AVAILABLEMINE16,000 NOT AVAILABLEMING16,0003,000 MINK12,0003,000 MINL12,0003,000 MINM12,0003,000 MINO10,0003,000 MINP10,0002,000 MINQ6,5002,000 MINR6,5002,000 MINT6,500 NOT AVAILABLEMINU6,500 NOT AVAILABLEMINX6,500 NOT AVAILABLEHIGH PRESSURE CONNECTORSThe jfkfJ`lkseries can be manufactured with Titanium or highstrength material shells which will increase the mated pressure rat-ing to 20,000 psi mated. For high open face pressure ratings, mostjfkfJ`lkbulkhead connectors can be manufactured with a GlassSealed Contact Insert Receptacle (CIR). These inserts consist ofgold plated pins, compression glass sealed in a type 316 StainlessSteel contact web. Our standard glass sealed jfkfJ`lk s are ratedat 10,000 psi, open face, or greater depending on the particular con-nector. These inserts are a direct replacement for our standardepoxy inserts and may be ordered separately.