JOINT FLEET MAINTENANCE MANUAL - Naval Sea Systems …

1 JOINT FLEET MAINTENANCE MANUAL (JFMM) COMUSFLTFORCOMINST VOLUME II INTEGRATED FLEET MAINTENANCE DEPARTMENT OF THE NAVY COMMANDING OFFICER SUBMEPP PO BOX 2500 PORTSMOUTH Naval SHIPYARD PORTSMOUTH, NH 03804-2500 COMUSFLTFORCOMINST REV D 16 Oct 2019 ii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE LIST OF EFFECTIVE CHAPTERS Chapter Number Change in Effect Part 1 1 Change - 2 Change - 3 Change - 4 Change - Part II 1 Change - 2 Change - 3 Change - Part III FWD Change - 1 Change - 2 Change - 3 Change - 4 Change - 5 Change - COMUSFLTFORCOMINST REV D 16 Oct 2019 iii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE TABLE OF CONTENTS PART I CHAPTER 1 - INTRODUCTION Purpose ..II-I-1- 1 Scope ..II-I-1- 1 Changes and Corrections ..II-I-1- 2 Appendices A List of Acronyms ..II -I-1A-1 B Glossary of Terms.

2 II-I-1B-1 CHAPTER 2 - MAINTENANCE AND MODERNIZATION PROGRAM Purpose ..II-I-2- 2 Naval Supervisory Authority ..II-I-2- 2 Lead MAINTENANCE Activity ..II-I-2- 6 Ship s Responsibility ..II-I-2- 8 MAINTENANCE Accomplishment Levels ..II-I-2- 8 FLEET MAINTENANCE ..II-I-2- 8 Industrial MAINTENANCE ..II-I-2- 9 Reliability Centered MAINTENANCE ..II-I-2- 9 Condition Based MAINTENANCE ..II-I-2- 10 Unrestricted Operations (Submarines Only) ..II-I-2- 10 Periodic MAINTENANCE Requirements Program (Submarines Only) ..II-I-2- 10 Material Condition Assessment Feedback Program (Submarines Only) ..II-I-2- 10 Machinery Condition Analysis (Surface Force Ships and Aircraft Carriers) ..II-I-2- 11 Ship Assessment, Groom and Evaluation ..II-I-2- 12 Performance Monitoring Team ..II-I-2- 12 Command, Control, Communications, Computers and Combat Systems Readiness Assessment Program (Aircraft Carriers Only).

3 II-I-2- 12 Electronic Systems Review (SSBN and SSGN 726 Class Submarines Only) ..II-I-2- 12 system or Component MAINTENANCE Programs (Submarines and Aircraft Carriers Only) ..II-I-2- 13 Advanced Equipment Repair Program (Submarines Only) ..II-I-2- 13 TRIDENT Planned Equipment Replacement Program (SSBN and SSGN 726 Class Submarines Only) ..II-I-2- 13 COMUSFLTFORCOMINST REV D 16 Oct 2019 iv Aircraft Carrier Planned Equipment Replacement Program (Aircraft Carriers Only) ..II-I-2- 14 Seawolf Class Rotatable Pool Program ..II-I-2- 14 Modernization ..II-I-2- 14 Navy Modernization Program ..II-I-2- 14 Types of Ship Changes ..II-I-2- 15 Navy Data Environment system ..II-I-2- 15 Submarine Force Navy Modernization Process ..II-I-2- 16 Integrated FLEET MAINTENANCE Management ..II-I-2- 16 Integrated FLEET MAINTENANCE Management.

4 II-I-2- 16 Continuous MAINTENANCE ..II-I-2- 16 Technical Assistance ..II-I-2- 17 Regional MAINTENANCE Center ..II-I-2- 17 Ship Assessment, Groom and Evaluation ..II-I-2- 17 Carrier and Field Service Unit..II-I-2- 17 Elevator Support Unit..II-I-2- 18 Propulsion Plant Engineering Activity (Aircraft Carriers Only) ..II-I-2- 18 Waterfront Corrective Action Program ..II-I-2- 18 FLEET MAINTENANCE Support Branch (Nuclear Powered Vessels Only) ..II-I-2- 18 Propulsion Plant Material Condition (Aircraft Carriers Only) ..II-I-2- 18 Purpose ..II-I-2- 18 Applicability ..II-I-2- 19 Ship s Force Requirements ..II-I-2- 19 Type Commander Responsibilities ..II-I-2- 26 Assessing Deficiency Impact and Scheduling Corrective Action ..II-I-2- 28 100 Hour Transition Periods (Surface Force Ships Only) ..II-I-2- 28 Critical Time Period.

5 II-I-2- 28 First 100 Hour Plan ..II-I-2- 28 Final 100 Hour Plan ..II-I-2- 29 Appendices A Material Condition Assessment Process Timeline .. II-I-2A-1 B CVN Propulsion Plant Material Condition Assessments .. II-I-2B-1 C system Certification Checklist for CNO Availability Key Events (Aircraft Carriers Only) .. II-I-2C-1 D Scope of Visual Inspections of Reactor Plant Fluid Systems .. II-I-2D-1 E First 100 Hours for Surface Force Scheduled Availability .. II-I-2E-1 F Final 100 Hours for Surface Force Scheduled Availability .. II-I-2F-1 CHAPTER 3 - CHIEF OF Naval OPERATIONS SCHEDULED MAINTENANCE AVAILABILITIES Purpose ..II-I-3- 5 Chief of Naval Operations Scheduled MAINTENANCE Availabilities ..II-I-3- 6 Early Start ..II-I-3- 7 COMUSFLTFORCOMINST REV D 16 Oct 2019 v Early Start Concurrence ..II-I-3- 7 Readiness to Start Availability (Aircraft Carriers and Surface Force Ships Only).

6 II-I-3- 7 MAINTENANCE Policies and Procedures ..II-I-3- 8 Critical Path Jobs ..II-I-3- 8 Work Sequence Schedule ..II-I-3- 8 Milestones ..II-I-3- 8 Production Completion Date ..II-I-3- 9 Delayed Production Completion Date ..II-I-3- 10 (Surface Force Ships Only) Command, Control, Communications, Computer, Combat Systems , Intelligence Light Off (AEGIS Light Off for AEGIS ships) ..II-I-3- 10 Memorandum of Agreement ..II-I-3- 11 Responsibilities ..II-I-3- 12 Availability Work Package Planning ..II-I-3- 18 Forces Afloat Planning Sources ..II-I-3- 18 Forces Afloat Planning Actions ..II-I-3- 20 Availability Work Packages ..II-I-3- 20 Availability Planning ..II-I-3- 22 Ship s Force Pre-Planning ..II-I-3- 22 Docking Conference ..II-I-3- 27 Ship s Force Administrative Preparations ..II-I-3- 27 TYCOM AWP Schedule and Documentation Requirements (Surface Force Ships Only).

7 II-I-3- 28 BAWP or AWP Change Management Process (Surface Force Ships Only) ..II-I-3- 29 Modernization (Surface Force Ships Only) ..II-I-3- 31 Availability Execution ..II-I-3- 32 Responsibilities ..II-I-3- 32 Arrival Conference ..II-I-3- 36 Routine Meetings and Conferences ..II-I-3- 37 Assist Ship s Force Funds ..II-I-3- 39 Integrated Logistics Overhaul ..II-I-3- 39 Ship s Selected Records ..II-I-3- 41 New Work ..II-I-3- 42 Trials, Inspections and Crew Certification ..II-I-3- 43 Completion of Availability ..II-I-3- 92 Availability Completion Departure Conference ..II-I-3- 92 Post Availability ..II-I-3- 93 Completed Availability Work Package ..II-I-3- 93 End-of-Cycle Analysis (Surface Force Ships Only) ..II-I-3- 93 Post-Availability Analysis (Surface Force Ships Only) ..II-I-3- 93 Baseline Availability Work Package Close-Out (Surface Force Ships Only).

8 II-I-3- 93 COMUSFLTFORCOMINST REV D 16 Oct 2019 vi FLEET Readiness Plan MAINTENANCE Cycle BAWP Close-Out ..II-I-3- 93 BAWP Close-Out Verification and Assessment Meeting ..II-I-3- 93 Appendices A Typical CNO Availability Planning Milestones (Submarines Only) .. II-I-3A-1 B Typical CNO Availability Planning Milestones (Surface Force Ships Only) .. II-I-3B-1 C Typical CNO Availability Planning Milestones (Aircraft Carriers Only) .. II-I-3C-1 D Suggested Guidelines for Forces Afloat Review of Availability Work Packages .. II-I-3D-1 E Monitoring Procedures (Surface Force Ships and Aircraft Carriers) .. II-I-3E-1 F1 SITREP/Progress Report (Aircraft Carriers Only) .. II-I-3F-1 F2 SITREP/Progress Report (Surface Force Ships Only) .. II-I-3F-3 G Sample New Work Forwarding Letter and Index .. II-I-3G-1 H Suggested Message Format for a New Work Candidate.

9 II-I-3H-1 I Minimum Dock Trials Requirements (Surface Force Ships and Aircraft Carriers) .. II-I-3I-1 J Minimum Fast Cruise Requirements (Surface Force Ships and Aircraft Carriers) .. II-I-3J -1 K Minimum Tests to be Performed During Sea Trials (Surface Force Ships and Aircraft Carriers .. II-I-3K-1 L Minimum Dock Trials Requirements (Submarines Only) .. II-I-3L-1 M Minimum Fast Cruise Requirements (Submarines Only) .. II-I-3M-1 N Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Less Than Six Months Duration (Submarines Only .. II-I-3N-1 O Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Greater Than Six Months Duration (Submarines Only) .. II-I-3O-1 P Summary of Significant Post Repair Sea Trial Requirements (Submarines Only) .. II-I-3P-1 Q Applicable RMC Availability Completion Certification Sheet (Surface Force Ships Only).))

10 II-I-3Q-1 R Availability Quality Management Plan (QMP) (Surface Force Ships Only) .. II-I-3R-1 SAMPLE MESSAGES FOR CNO SCHEDULED AVAILABILITIES (SURFACE FORCE SHIPS ONLY) AA Sample Ship s Request for Permission to Commence Fast Cruise (Surface Force Ships and Aircraft Carriers) .. II-I-3AA-1 AB Sample Ship s Report of Fast Cruise Completion (Surface Force Ships and Aircraft Carriers) .. II-I-3AB-1 AC Sample Supervising Authority Readiness for Sea Trial Message (Surface Force Ships and Aircraft Carriers) .. II-I-3AC-1 AD Sample Prime Contractor Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AD-1 AE Sample FLEET MAINTENANCE Activity Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AE-1 COMUSFLTFORCOMINST REV D 16 Oct 2019 vii AF Sample Naval Shipyard Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only).