JSG Industrial Systems quality industry solutions

1 LubricationManagementSystemsMaterialDisp ensingManagementSyste msHose & CableManagementSystemsDiesel & FluidManagementSystemsFireSuppressionSys temsOnboard WeighingSystemsExhaust / FumeExtraction &FiltrationSystemsGeneral Lubrication& WorkshopEquipmentJSG Industrial Systemsquality industry solutionsFast fill Systems Product CataloguePage 2 JSG Industrial SystemsTO SERVICE YOUR diesel POWERED UNITS WITH diesel , COOLANT, CRANKCASE, TRANSMISSION & HYDRAULIC OILS, JSG HAVE THE UNITS TO ENABLE YOUR SERVICE PEOPLE TO CARRY OUT THE fill & EVACUATION PROCEDURES SAFELY. Eliminates dirt and dust contamination in diesel fuel and other fluids Eliminates costly spillage of diesel fuel and other fluids Simultaneously protecting the environment While providing safety and cleanliness for servicing personnelThe on-going development of fast fill Systems product range addresses these problems when servicing your diesel powered units.

2 This on-going development of the fast fill Systems product range provides greater cost savings through: Greater vehicle availability due to the elimination of contaminates entering the system The reduction in filling time for diesel fuel and other fluids Eliminate spillageBy installing the fast fill product range you will be impressed with the high quality and heavy construction of the products in the JSG/ fast fill Systems range. For use in: Mine/Quarry Fuel Farms Heavy Earth Moving Equipment - Mining, Quarrying Construction Machinery - Civil, Forestry, Agriculture Marine & Stevedoring industry On Road Trucks & Buses Railway industry CouncilsThe Better WayPage 3 JSG Industrial Systems1. fast fill Marking Notation p 42. diesel Handling Systems & Products p 5 diesel Nozzles p 5 - 8 Pressurised Systems & Products diesel Receivers p 9 Flush Mount Bell Housing & Accessories p 9 diesel Check Valves p 10 diesel Vents p 11 All Steel Pressure Systems for Underground Mining p 12 Pressureless Systems & products Operation & Features p 13 Pressureless System Layouts p 14,15 Inlet Valve Assembly, Level Control Assembly & Receivers p 16 Filter Vents p 17 diesel Flowmeters p 18 Additional Accessories p 19 Swivels & Safety Breakaway Couplers p 203.

3 Fluid Handling Systems & Products Crankcase p 21 Coolant p 22 Hydraulic p 23 Transmission p 24 Matrix 34 Series p 25,26 Bulkhead Fittings & Service Units p 274. Other Products Dust Cap Monitoring System (DMS) p 28 Additional Accessories p 29 Working Tools & Oil Sampling p 30 Technical Specifications p 31 ContentsPage 4 JSG Industrial SystemsFast fill Unit Marking Notations PREFIXREFERS TODESCRIPTION/INFOAPPLICATION/OTHER INFO DieselADiesel fast fill AdaptorStraight 45 & 90 Splash fill Attachment Using a N150 NozzleCDust CapSuit ReceiversAs a Spare Part OnlyFFF4 CBell HousingFlanged Recess Mount For R150# & PLA150 UnitsWeld On X Flush Mount Receiver Housing OnlyFFF5 CBell HousingFlanged Recess Mount For R150# & PLA150 UnitsBolt On X Flush Mount Receiver Housing & 2 NPT Female ThreadsPressure Sensitive NozzlesPDust PlugsSuit NozzleAs a Spare Part OnlyPLAP ressurelessUsed in a Pressureless diesel TankPressureless Systems for diesel TanksRReceiver2 NPT Male

4 ThreadedConnects With N150 Series diesel 2 NPT Male/Female ThreadsInlet Swivel For N150 Series diesel NozzlesVVent Assy2 NPT Male ThreadedBreather/Vent For Pressurised diesel TanksSUFFIX REFERS TODESCRIPTION/INFOAPPLICATION/OTHER INFON ozzlesTTitanPressure Sensitive NozzleUses Elasto Dogs as RestraintsRRaptorPressure Sensitive Nozzle Uses Elasto Dogs as RestraintsPBPitBossPressure Sensitive NozzleUses Elasto Dogs as RestraintsSL & SL800 SureLoc Standard & High FlowPressure Sensitive NozzleUses Ball Bearings Retaining LocksBBulk TransferNon Pressure Sensitive NozzleConnects To R150 Receivers as a QDC For ReceiversAAluminiumMaterialIndustry Std/Subject To High Wear RateSSteelMaterialMore Robust UnitsSSStainless SteelMaterialSpecial ApplicationCVCheck ValveAbility to Change Receiver On The Run Anti Pilfering Of diesel /No Need To Empty TankCVR2 x Piece Steel ReceiverSteel Receiver For The R150 CVC-AReplace Unit On The Run With Check Valve in PlaceSWSocket WrenchFitting/Removal ToolSuits Hex & Length Of diesel ReceiversReceiver Spring RatingJ5 Psi SpringReceiver Green Poppet for Pressureless Units #Pressureless SystemsB7 Psi SpringReceiver Blue PoppetRemote fill Point Connections Or High HeadA9 Psi SpringReceiver Black PoppetStd UnitD11 Psi SpringReceiver Red PoppetFor Negative Head Application OnlyE5 Psi SpringReceiver Purple Poppet for Pressurised Tanks# Extra High Head & Remote connection for Check Valve diesel VentsNo Suffix5 DropStandard Length Vent No AdaptorLarge Flat Top diesel TanksL77 DropLong Length Vent No Adaptor Majority

5 Of ApplicationsL1212 DropLong Stem Vent No AdaptorTo Obtain The 56 ltr Ullage in Smaller TanksA2 NPT X Half SocketWeldon SocketTo Mount Vents & ReceiversB2 NPT 4 Bolt-on FlangeBolt On UnitOptional Mount For VentC3/4 F/M Swivel ConnectionFor Vapour Vent ConnectionTo Direct Vapour Away From Service PersonDAnti Vandalism4 NPT Female ThreadSuit 4 NPT Std Cat Splash fill ConnectionHHigh Volume200 US GPM Rated VentHigh Flow ApplicationsWWhistleSpecial VentWhistles When diesel Tank is Nearing FullE5 Drop (1 Outlet)Standard Length Vent No AdaptorLarge Flat Top diesel TanksCKVHigh flow with checkOne way check on outletUse with 28-FFV150-BCKVCaps & PlugsPPlus PlugFitted To N150## NozzlePlug Included In Part No. N150##PCPlus CapFitted To R150## ReceiverCap Included In Part No. R150##CC150 PPlastic Dust CapFitted To R150## ReceiverCap Included In Part No.

6 R150##CPC150 AAluminium Dust CapFitted To R150## ReceiverCap Included In Part No. R150##CAPressureless diesel Tank fast fill UnitsPLA 150-**Various Confirgurations of "AL" Bodies & Steel Receivers with Side, Remote & Top fill Units Available.** Refers to the Pressureless diesel Tank Filling System Design for Plastic, "AL" & Steel diesel 5 JSG Industrial SystemsModel Number 28-N150 SLP (28-N150SL W/O Plug)Flow Rate (max) 567 LPM/150 usgpmFlow Rate (min) Refer to info aboveOperating bar/75 psi (max)Inlet Port 1 NPT FemaleLatch Mechanism Ball BearingMaterial Heat-treated AluminiumWeight kg / 8 lbs 3ozSwivel P/No. 28-S1501 NPT Male/FemaleRefer to page 29 for individual plugsModel Number 28-N150SL800P28-N150SL800 (W/O plug) Flow Rate (max) 800 LPM / 212 usgpmFlow Rate (min) Refer to info aboveOperating bar/75 psi (max)Inlet Port 2 NPT FemaleLatch Mechanism Ball BearingMaterial Heat-treated AluminiumWeight kg / 8 lbs 3ozSwivel P/No.

7 28-S2002 NPT Male/FemaleAlt. Swivel P/No. S2152 NPT Male X 1 NPT FemaleThis premium Fastfill diesel nozzle has been proven to meet the harsh environments found in mining operations. The exterior of this all-metal nozzle has a powder coated finish to ensure durability. The main housing also has an extended wall thickness, making the SureLoc the diesel fast fill nozzle of choice for heavy-duty applications. The SL800 range of Sureloc Nozzles provides higher flow rates to 800 internal construction of the SureLoc nozzle consists of Ball Bearing latch mechanism for a more positive and stronger connection onto the receiver whilst the diaphragm in the rear provides a better and smoother controlled shut to the Nozzle Repair/Service sheet for detailed repair diesel fill Rates for diesel TanksPressurised diesel Tanks = 125 LPM/33 US GPMP ressureless diesel Tanks = 95 LPM/25 US GPMTMD iesel NozzlesSureLocTM diesel Fuel Nozzle13 Approx3 Approx7 Approx17 Approx Max (Extended in On Position)

8 Page 6 JSG Industrial SystemsDiesel NozzlesThe Raptor diesel Nozzle has been designed to meet the harsh environments found in mining operations and to address issues sometimes experienced with other designed nozzles. The exterior of this all-metal nozzle has a powder coated finish to ensure durability. The main housing also has an extended wall thickness, making the Raptor the diesel fast fill nozzle of choice for heavy-duty applications. The R800 range of Raptor provides higher flow rates to 800 construction of the Raptor nozzle combines the major features of the SureLoc and Pit Boss nozzles The Elasto Dog latching mechanism allows positive latching where contamination on the receiver may present a problem but also has the diaphragm in the rear providing a better and smoother controlled shut Raptor diesel Nozzle is available with a 2 NPT diesel Inlet for flow rates to 800 LPM or 1 NPT diesel Inlet for flow rates to 567 LPM Flow diesel fill Rates for diesel TanksPressurised diesel Tanks = 125 LPM/33 US GPMP ressureless diesel Tanks = 95 LPM/25 US GPMTMM odel Number 28-N150R P(28-N150R W/O Plug)

9 Flow Rate (max) 567 LPM (150 us gpm)Flow Rate (min) Refer to info aboveOperating / 75 psi (max) diesel Inlet Port1 MPT Female Latch MechanismElasto DogMaterialHeat treated kg / 8 lbsSwivel P/N 28-S1501 NPT Male/FemaleModel Number 28-N150R800P28-N150R800 (W/O Plug)Flow Rate (max) 800 LPM (211 us gpm)Flow Rate (min) Refer to info above Operating / 75 psi (max) diesel Inlet Port2 NPT Female StandardLatch MechanismElasto DogMaterialHeat treated kg / 8 lbsSwivel P/N 28-S2002 NPT Male/FemaleAlt. Swivel P/No. S1252" NPT Male X 1 NPT FemaleRaptorTM diesel Fuel Nozzle AluminiumAluminiumRefer to page 29 for individual plugsRefer to the Nozzle Repair/Service sheet for detailed repair 7 JSG Industrial SystemsDiesel NozzlesThe PitBoss nozzle is a perfect fit for users looking for a more economical diesel fueling solution.

10 Fewer internal components, all-metal construction,piston-driven engagement, and a powder coated finish, you won t have to sacrifice quality for a lower PitBoss is also available in all-steel construction for underground mining (Part ) and also is available as Brine Resistant (Part )The PitBoss nozzle has Elasto Dog latching mechanism allowing positive latching where contamination on the receiver may present a problem and has a piston shut off control at the rear diesel fill Rates for diesel TanksPressurised diesel Tanks = 125 LPM/33 US GPMP ressureless diesel Tanks = 95 LPM/25 US GPMTMM odel Number28-N150 PBP (28-N150PB W/O plug)Flow Rate (max)567 LPM / 150 usgpmFlow Rate (min)Refer to info aboveOperating Bar / 75 psi (max)Inlet Port1 NPT FemaleLatch MechanismElasto DogMaterialHeat-treated kg / 6lbs 4ozSwivel NPT Male/FemaleModel Number28-N150 PBSP28-N150 PBS (W/O plug)Flow Rate (max)567 LPM / 150 usgpmFlow Rate (min)Refer to info aboveOperating Bar / 75 psi (max)Inlet Port1 NPT FemaleLatch MechanismElasto kg / NPT Male/Female/SteelRefer to page 29 for individual plugsPitBossTM diesel Fuel Nozzle14 Approx8 Approx3 Approx17 Approx Max (Extended in On Position)AluminiumBrine ResistantSteelModel Number28-N150 PBP-BR (28-N150PB-BR W/O plug)Operating Parameters as per 28-N150 PBPR efer to the Nozzle Repair/Service sheet for detailed repair 8 JSG Industrial SystemsModel Number28-N150TP28-N150T (W/O plug)Flow Rate (max)