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1 k 360 hs Operating Instructions K 360 1 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Table of Contents 4. Safety Requirements of the executing Operating the Operating the Softkeys (display-based buttons)..4 Overview of menu structure MMC / Grinding 6 Connection Starting 2D simulation (optional)..6 Starting 3D simulation (optional)..6 Configuring / setting up the Select User Switching on the machine and performing a reference Homing all axes (automatic)..9 Homing a singular axis (automatic).. 10 Homing a singular axis (manual)..10 Save settings of previous work Unloading Transferring a grinding program to the Load settings of transfered 14 Wheel Dressing machine 15 Changing the grinding Exchanging the wheel Aligning/presetting the wheel (packet).

2 18 Reload 20 Start program and move machine back in to Move axis back in hand (JOG) Rotating Exchange collet Exchanging collet chucks (same type)..22 Exchanging collet chucks (different type)..24 Aligning collet chuck Aligning/shifting the work piece Aligning/shifting the position of the steady-rest 27 Exchanging the steady-rest Completely exchanging the steady Adjusting the steady Save Position of Tool Head and Dry running of the grinding Zero Point Configuring the loading/unloading Load Settings for the loader (-> to Siemens-NCU)..39 Save Settings for the loader (from Siemens-NCU -> to Siemens-PC)..39 Change hole pattern Reset Pallet Table from saved Chapter 4 - OPERATION k 360 hs Operating Instructions K 360 2 WERKZEUGSCHLEIFMASCHINEN Chapter 4 APPENDIX I (MESSAGES).

3 74 1. STOP Alarm Messages for Channel 1 and Channel Alarm Messages for Channel Alarm Messages for Channel 2. STOP AT CYCLE Alarm Messages for Channel 1 and Channel Alarm Messages for Channel 3. OPERATING MESSAGES WITH START LOCK ..76 Operating Message for Channel 1 and Channel Operating Message for Channel 77 Operating Message for Channel 77 4. INDICATION OPERATING MESSAGES (INFO)..78 Pallet loader set-up other Change and set-up loader Set-up pallet loader in XL and YL Set-up of tool count and hole pattern Same Shank Size Loader Switch on Move machine and pallet loader axis into Load Teach-In Unload Pos. (Collet chuck)..52 Adjust Z-Position over Steady-Rest / Collet Adjust Pallet Table Preparing and start Loader Dry Preparing Dry Run Start Dry Run Check and Correct loading Activate operations (again).

4 60 Readjust saved settings of Set-up long shank loader (option)..64 Set-up laser Save Alarm Length Vertically aligning loader Set the swiveling unit s speed of Starting the automatic cycle (grinding cycle)..72 Shut down k 360 hs Operating Instructions K 360 3 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Danger The danger of protective devices that are not fully functional: Operate the machine only when all protective devices are fully functional. Before switching the machine on, make sure that nobody could be endangered when the machine starts. Check the machine at least once per day for externally visible damagesand proper functionality of the protective devices.

5 Danger It is essential to observe the fundamental safety notices (chapter 1) when operating the machine! 4. OPERATION Safety Regulations Requirements of the executing personnel Only qualified, trained technical personnel with knowledge about the use of CNC equipment and experience handling tool-grinding machines may operate this machine. (see chapter ). Notice For machine operators to stay at the cutting edge of technology, they should participate approximately every 1 to 2 years in software training sessions like those offered by Kirner.

6 The owner of the machine is responsible for the operating personnel s participation in training sessions and for monitoring their level of training. k 360 hs Operating Instructions K 360 4 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Operating the machine Operating the controller Softkeys (display-based buttons) The operator can use the softkeys, located to the side or underneath of the display, to navigate within the individual menu levels (screens) or between various screens. The user can reach the Kirner start page or navigate one or several levels higher from any screen by selecting the Start button located at the bottom left.

7 NoticeK 360 HS Operating Instructions K 360 5 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Overview of menu structure MMC / PLC Call-in from next higher levelMachinefunctionKIRNER start pagePallet loaderMonitoringsWorkpiece-grindingparam eterUnitsPreset-tingsCentrallubrica-tion Setting JogPallet loader Adjusting Spindlemonitor-ingStatusProcess stageWork- piece counterTimesWheel packetConfig. Clamping positionMonitor. of belt breakage Configu-ration display 1 Configu-ration strokeBasic setting palletsTransfer pos. grin-dingroomConfigu-ration display 2 Zero offsetwheel change-overwheel alloc work-ing cycleLEVEL 0 LEVEL 1 LEVEL 2 LEVEL 3 Initiation Refp. Axes Preset-ings 1 Preset-ings 2 Pallet loader start page>Workpiece start pageSettingsset-up datasmaintain programsV-cutt monitoring spindleAlign WheelCCD Camerawheel alloc working cycleLEVEL 0 LEVEL 1 LEVEL 2 LEVEL 3>Shift Key / Activation Invisible reach LEVEL 4 LEVEL 4 k 360 hs Operating Instructions K 360 6 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Grinding programs For more detailed information on the individual grinding programs and on programming in general refer to the separate instructions or the abbreviated program instructions for the various shapes.

8 Connection program The program instructions for the connection program are a separate set of instructions included with the operating instructions. Parameters and other data can be entered only from a PC (external to the Siemens controller) and grinding programs can be started only after they have been transferred to the machine. These rules permit use of a central depository with a uniform set of data while avoiding violation of access rights. The connection program can transfer to the machine grinding programs with machine-specific data (register values and ZPS = Zero-Point Shifting) and return machine-specific data (register values and ZPS).

9 Refer to Chapter Transferring a grinding program to the machine . Starting 2D simulation (optional) See the separate instructions Connection program . Starting 3D simulation (optional) After the 2D simulation has started and ran through its cycle, the 3D simulation can then be started. See the separate instructions that describe the 3D simulation. NoticeK 360 HS Operating Instructions K 360 7 WERKZEUGSCHLEIFMASCHINEN Chapter 4 Configuring / setting up the machine This chapter describes all of the important operating steps for setting up the machine and preparing it for grinding. The loading/unloading robot is also covered.

10 Select User Agreement If an axis is moved after switch off machine: If you unmark user agreement before you home axis you can skip rebooting the sytem again! If you home axis before you unmarking the user agreement (=user agreement is active) you have to reboot again. (-> Refer to Siemens manual) 1 JOG (Note: JOG release ) 2 3 MACHINE 4 User Agreement 5 Use Arrow keys to select User Agreement (highlight) 6 SELECT (Note: SELECT is located in the middle of the arrow keys, the SELECT symbol is visualized in the screen and means User Agreement is set Same procedure ( select or release/drop User Agreement) for the Pallet loader CHANNEL key will change the channel between loader axis and machine axis.)