Keenan Operators Manual

1 MMOODDEELLSS:: - ,, 110000,, 111155,, 114400,, 117700,, 220000 KKllaassssiikk BBaallee HHaannddlleerr110000,, 114400,, 117700,, 220000 Model shown is the Klassik Bale Handler 140using the manualMost sections of the Manual apply to both the Keenan Klassik and theKeenan Klassik Bale Handler machines and all models. Sections which donot apply to both machines will be clearly stated in the heading and : There are 3 different types of Keenan Klassik and the Keenan Klassik Bale Handler machines aresubject to International patents including the following:European: E0,833,558 USA: 5,967,433 Japan:PendingCanada: PendingAustralia: 691418 New Zealand: 305943 South Africa: 96/3148 WARNING:Texts with this symbol contain safety warn you of serious dangers, possiblyinvolving accident or :Texts with this symbol draw your attention to apossible risk of damage to your Keenan Klassik. Failure to observe the information contained in acaution may invalidate your :Texts with this heading give general information which improve the operation orefficiency of your Keenan NOTES1 WARNING:Read the safety section (section 3) before attempting to operate the Keenan Klassik is a TMR feeder with original Keenan mixer wagon becamea market leader due to its reliability anddurability, founded on simplicity, fastefficient mixing and feed out and lowhorse power requirements.

2 The KeenanKlassik built on these capabilities byadding the ability to chop and present in aconsistent fashion, time and time ability is the cornerstone of theKeenan System, delivering improvedefficiency and profitability on the recently, the Bale Handler modelshave introduced the ability to handle balesof all sizes and minimum moving parts ensure arobust machine with high mechanicalefficiency. Simple routine maintenanceand correct operation will deliver manyyears of service. However in the event ofunforeseen problems, Keenan s world classservice means you can be assured of aprompt Keenan Klassikis the cornerstoneof the KeenanSystem, deliveringimproved efficiencyand profitability onthe AND KLASSIKBALE HANDLERThis Manual has been designed to presentthe information you need to operate andmaintain your machine. If you requirefurther assistance or information, pleasecontact your System Specialist.

3 Telephonenumbers are listed on the back cover ofthis the Manual and Introduction11 Warning signs32 Operating Principles43 Safety74 Weighing system115 Operating the Klassik and Klassik Bale Handler126 Maintenance227 Maintenance checklist328 Standard specifications369 Parts declaration of conformity / CE Certification48 THE Keenan 3warning signs1. WARNING SIGNSRead OperatorsManualBefore usingmachineDanger from flyingobjectsKeep a safedistance fromthis machineStay clear of sharpbladeDo not open orremove safetyguards while thefeeder isconnected to thetractorShut off engine andremove key beforeperformingmaintenance orrepair workNever reach intoRotating augerDo not ride onplatformor ladderDanger, bladesinside mixerDo not standbetween tractorand mixer-wagonwhile in operationThe Klassik s main operating functions are weighing, chopping / mixing andfeeding Klassik electronic weighing system allows the exact quantity of individualmaterials to be loaded into the mixing chamber for accurate rationing.

4 Individual loads can be weighed or successive loads accumulated to give totalweight of feed. See Section 4 and the readout Manual for more / MIXINGLoad ingredients in sequence recommended by your Keenan systemspecialist, or as detailed in Section 5 (Operating procedures). For non bale handler models, ensure bales are broken up prior to loading. Forbale handlers, wait until bale is taken in completely before adding furtherbales. As a general rule, material should be tumbling freely when mixing. If not thenthe machine is is carried out by a centrally-mounted rotor fitted with 6 angled paddlesrevolving at 5 - 10rpm. The paddle imparts a shearing action, sweeping thefeed ingredients onto the strategically placed knives to produce a consistentand thorough mix with all types of materials, including baled silage/hay,straw, roots and OPERATING PRINCIPLESCAUTION:For bale handler models, do not load more than one baleat a :Overloading will seriously affect machine performance andlife, and will invalidate your warranty.

5 The angled paddles help mixing by sweeping the material from end to placement of the blades ensures the materials reach optimumsize/length, without grinding it down and destroying the all important scratchfactor of the time will be determined by the required chop length. Followprocedures contained in this Manual or consult your Keenan TMR specialist forfurther information. Root crops can be washed in machines fitted with a beet grid by addingwater to the load. When the process is complete, the grid can be openedand the water drained OUTD uring mixing, the mixing chamber is separated from the feed out chamberby a Variable Feed Control (VFC) or guillotine door, thus ensuring completemixing. The feedout chamber contains an auger which runs the entire lengthof the machine. When mixing/ chopping is complete, the feed out door and tray should be setin position, and the VFC door dropped, allowing the material to be swept upby the paddles and pushed onto the auger see figure 2.

6 The VFC door should be opened partially at first. As soon as feed is seendischarging then 15-20 seconds should be allowed before opening the VFCdoor fully. Door position and ground speed should be set to allow an evenfeed out out2. OPERATING PRINCIPLESCAUTION:The VFC door should only be opened when the PTO isengaged (paddles turning)MAINTENANCEA properly operated and maintained Keenan mixer will give years of trouble free operation. Regular maintenance of the machine is essential both forlong machine life and to meet warranty toinstructions in maintenance section of this Manual . Weekly cleaning ofmachine is advised to prevent corrosion to the mixer body from old Keenan has been designed to reduce risk to a minimum. However, as withany machine, careful observation of safety procedures is necessary to inside for further details on each section. If you have any further questionsplease contact your local Keenan centre for 1maintenance2.

7 OPERATING PRINCIPLES6 WARNING:Read the safety section (section 3) before attempting tooperate Klassik has many safety features built into its design but ultimately, safeoperation requires the vigilance of the operator and an understanding ofpotential safety Klassik is designed to be used as a mixer/chopper wagon for mixinganimal feeds. It should not be used for any other purpose which will affectits performance or following safety points are general guidelines. Given the wide variety ofpossible operating conditions other safety risks may exist which are notcaptured in the list SAFETYWARNING:The operator is responsible for the safe operation of themachine at all times. This machine should only be operatedby one person at all times. There is no noise significantemission from the feeder, as the noise emission will bemuch lower than the tractor noise park the feeder on level ground and apply the handbrakewhen not in not exceed 15km/hr (10mph) when in transit.

8 Local road trafficlaws will apply when machine is in transit on public extreme caution when on the road for other road not stand on the ladder whilst feeder is in transit and the feedershould never be used for the transport of people, animals or not stand between tractor and feeder during use. only a PTO shaft with a properly fitted safety guard and shear connect the PTO shaft with the shear bolt end to the mixer-wagon. The operating speed of the PTO is 540 rpm and the direction ofrotation is marked on the front cover. Always use a well maintainedPTO shaft and keep safety covers in good all trailing leads, hoses etc are well clear of the not operate PTO in ground speed mode . sure all covers/guards are fitted and locked closed with the keysprovided. Never remove guards when the feeder is connected to atractor. Ensure that the engine of the tractor is stopped and PTO shaftdisconnected before carrying out service or maintenance work - especially when removing trapped objects from the the feeder and the immediate area surrounding it is clear ofpeople, especially children, before commencing operation.

9 Ensure thatthere is sufficient visibility for the operator to observe all danger zonesand that the tractor is equipped with mirrors to enable operator to seeboth sizes of the machine in connecting the tractor to the feeder only connect using the ringhitch on the feeder to ensure safe coupling. Ensure that the hitch isconnected properly to the tractor and that all pins and clips areproperly installed. Then connect the PTO shaft in the correct fashionand then connect the hydraulic hoses ensuring that the functionsmatch the indicated valve on the disconnecting always ensure that the stand or jack is used tosecure the machine in the park position and ensure that the handbrakeis properly applied before driving tractor away from the feeder. Ensurethat all hoses and cables are disconnected before driving only from the side indicated (auger chamber side) using level with or above the machine in order to loadmanually is not should be carried out withsuitable inspect all chains (at least weekly), sprockets and movingparts for wear and check all nuts and bolts for ladder on the rear of the feeder is to be used as a viewing pointfor the mixing chamber.

10 It should notbe used as a means of access tothe mixing chamber or onto the body of the feeder. It is strictlyforbidden to climb on the upper brim of the machine cleaning should be carried out using a power hose, with thebeet grid open eliminating any reason to climb into the top knife should always be fitted with the supplied guard beforeroutine cleaning or maintenance is carried out. The machine issupplied with a top knife guard which should be removed and storedin the pocket of the front guard, before using the SAFETYF igure 3. Top Knife is recommended that only Keenan trained and qualified main-tenance personnel enter the mixing chamber. In the case of an untrained person entering the mixing chamber, at the very minimum,the following precautionary safety guidelines should be strictly adhered to at all the PTO is the mixer wagon handbrake and disconnectthe tractor on level a suitable ladder for access to and from themixer.