KILOVAC EV200 Series Contactor With 1 Form X Contacts ...

1 1 Catalog EV200 --R-TBDD imensions are in inches and Dimensions are shown forUSA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-07millimeters unless otherwise reference purposes : 1-905-470-4425 Hong Kong: 852-2735-1628specified. Values in bracketsSpecifications subject Mexico: 01-800-733-8926 Japan: metric America: 52-55-5-729-0425UK: 44-141-810-8967 2004 & 2007 by Tyco Electronics Corporation. All Rights , CZONKA, TE mark and TYCO ELECTRONICS are trademarks. Other products and company names mentioned herein may be trademarks of theirrespective Series Contactor (CZONKA Relay, Type III)Product Facts Designed to be the smallest,lightest weight, lowest cost sealedcontactor in the industry with itscurrent rating (500+A carry, 2000 Ainterrupt at 320 VDC). Built-in coil economizer hold power @ 12 VDC and itlimits back EMF to 0V. Modelsrequiring extenal economizer alsoavailable.

2 Optional auxiliary contact for easymonitoring of power contactposition. Hermetically sealed intrinsicallysafe, operates in explosive/harshenvironments with no oxidation orcontamination of coils or Contacts ,including long periods of non-operation. Versatile coil/power connections. CE marked for EC applications. AIAG QS9000 designed, built andapprovedPerformance DataParameterUnitsValue for EV200 SeriesContact Arrangement, power Contacts 1 Form X (SPST-NO-DM)Rated Operating VoltageVDC12 - 900 Continuous (Carry) Current, TypicalA500 @ 85 C, 400 mcm conductorsConsult Factory for required conductors for higher (500+ A) currentsMake/Break Current at Various Voltages 1/ASee next pageBreak Current at 320 VDC 1/A2,000, 1 cycle3/Contact Resistance, Typ. (@200A)mohms LifeCyclesSee next page Mechanical LifeCycles1 million Contact Arrangement, auxiliary Contacts 1 Form A (SPST-NO)Aux.

3 Contact Current, @ 30 VDC / 3A @ 125 VACAux. Contact Current, @ 8 VAux. Contact Resistance, Max. @ 30 VDC / .150 @ 125 VACO perate Time @ 25 CClose (includes bounce), (after close only), (includes arcing), Max @ 2000A ms12 Dielectric Withstanding VoltageVrms2,200 @ sea level (leakage <1mA)Insulation Resistance @ 500 VDCmegohms 100 2/Shock, 11ms 1/2 sine, peak, operatingG20 Vibration, sine, 80-2000Hz., peakG20 Operating Ambient Temperature C-40 to +85 Weight, Nominallb.(kg).95 (.43)1/Main power contacts2/50 at end of life3/Does not meet dielectric & IR after test, 1700 amp for unit with Aux. ContactsPart Numbering SystemTypical Part NumberEV200 AAANAS eries: EV200 = 500+ Amp, 12-900 VDC ContactorContact Form:A = Normally Open H = Normally Open with Aux. ContactsCoil Voltage:A = 9-36 VDC (1 = requires external coil economizer)D = 32-95 VDC (2 = requires external coil economizer)J = 48-95 VDC (3 = requires external coil economizer)R = 28 VDC with Mechanical EconomizerCoil Wire Length:A = in (390 mm)B = in (152 mm)Coil Terminal Connector:N = NoneB = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50+red is pin 2 (B length only)C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 &39-00-0060 +red is pin 1 (A length only)Mounting & Power Terminals:A = Bottom Mount & Male 10mm x M8 Terminals Coil Operating Voltage (valid over temperature range)Voltage (will operate)9-36 VDC32-95 VDC48-95 VDCV oltage (Max.)

4 36 VDC95 VDC95 VDCP ickup (close) Voltage Voltage (Min.) (open) Voltage (Min.)6 VDC18 VDC27 VDCI nrush Current (Max.) Current (Avg.) @12V, @24V @48V @72 VInrush Time (Max.)130ms130ms130msFor factory-direct application assistance, dial800-253-4560, ext. 2055, or E208033 Typical EV200 applications include batteryswitching and back-up, DC voltage powercontrol, circuit protection and EV200 Series Contactor with 1 Form XContacts Rated 500+ Amps, 12-900 VDCD imensions are in inches and Dimensions are shown forUSA: 1-800-522-6752 South America: 55-11-3611-1514millimeters unless otherwise reference purposes : 1-905-470-4425 Hong Kong: 852-2735-1628specified. Values in bracketsSpecifications subject Mexico: 01-800-733-8926 Japan: metric America: 52-55-5-729-0425UK: 44-141-810-89672 Outline DimensionsAUXILIARY CONTACT LEADSCOIL LEADSWHITE = AUXILIARY CONTACT (WHEN ORDERED)BLACK = COILRED = + COILSEE COIL WIRELENGTH IN.

5 025( .63).5 .01( .26) .02(52 .51) .02( .51).55 .025( .63) .025( .63) .02 DIA( .51) .01( .26) .02 DIA( .51) .01( .26) .01( .26) .01( .26)A1 "+" POSITIVE TERMINALA2 " " NEGATIVE .01 DIA( .26)M8 x POWER TERMINALS(HARDWARE SUPPLIED):2 X M8 WASHER, STAINLESS2 X M8 LOCKWASHER SPLIT RING, STAINLESS2 X M8 x NUT, STAINLESSTORQUE 80 TO 100 IN-LB ( TO 11 NM)MOUNTING HARDWARE (NOT SUPPLIED):2 X M5 BOLT2 X M5 LOCKWASHER2 X M5 NARROW WASHERTORQUE 15 TO 30 IN-LB ( TO NM)Estimated Make & Break Power Switching RatingsElectrical Load Life Ratings for Typical EV ApplicationsNOTES:1) For resistive loads with 300H maximum inductance. Consult factory for inductive ) Estimates based on extrapolated data. User is encouraged to confirm performance in ) End of life when dielectric strength between terminals falls below 50 megohms @ ) The maximum make current is 650A to avoid contact ,00010,0001,0001001011,00010,000100101 Make and Break Power Switching RegionBreak Only Above 650A650 AEstimated Life (Cycles)Load Current (A)1800 VDC900 VDC600 VDC400 VDC270 VDC120 VDC28 VDC80% MinimumPre Charge90% NominalPre ChargeTime (ms)Current (A) EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller Life Capacitive & Resistive Loads at 320 VDC (1) (2)@90% capacitive pre-charge (make only) see chart belowCycles50,000@80% capacitive pre-charge (make only) see chart belowCycles50@200A make/break (2 consecutive, reverse polarity) (1) Cycles122,000A (break only) (1)Cycles1*Mechanical LifeCycles1 million(1) Resistive load includes inductance L = 25 H.

6 Load @ 2500A tested @ 200 H.(2) Life based on projected Weibull Life with 95% teliability.* Does not meet dielectric and IR after factory-direct application assistance, dial800-253-4560, ext. 2055, or 0M KRG FP 8-07 Printed in EV200 Series (CZONKA Relay, Type III) (Continued)500+ Amp, 12-900 VDC Contactor with1 Form A (SPST-NO) Contacts