Knurling Tools & Wheels - Dorian Tool

1 H-2 Call: 979-282-2861 Fax: 888-508-7055 Tools & WheelsTechnical SupportKnurling Tools Applications Form for Manual & CNC MachinesKnurling Tools TerminologyKnurling Tools Technical DataKnurling Tools Tooth & Pitch CalculationsKnurling Pattern InformationKnurling Tools Proper Print DimensionsKnurling Tools Diametral Knurling InformationKnurling Tools Knurled DiametersKnurling Tools Speeds & FeedsCommon Knurling ProblemsKnurling Tools Forming Operation InstructionsKnurling Tools Cutting Operation InstructionsApplication for Clean, Well-formed Knurl or SerrationsMathematical Conversion FactorsMetric Conversion Formula and TablesSafety Precautions & Product HazardsKnurling Tools For CNC and Manual LathesGraphic IndexKnurling Tools Identification ChartKnurl WheelsKnurling Wheels Identification SystemKnurling Wheels TechnologyKnurling Wheels Series SelectionKnurling Tools Spare PartsSpare Parts Knurling Tools & Wheels Call: 979-282-2861 Fax: 888-508-7055 H-3H-4 Call: 979-282-2861 Fax.

2 888-508-7055 Tools & Wheels (See page for Interchangeable Arms)(See page for Interchangeable Arms)(See page for Interchangeable Arms)CNC Modular Shank for Standard Series ModularKnurling HeadsPage H-28 CNC Modular Shank for SMALL Series Modular Knurling HeadsPage H-32 SWFKT Single wheel Fixed Knurling tool HDSWFKTH eavy Duty Single wheel Fixed Knurling tool Page H-40 KTM109 Heavy Duty Style Straddle SquareShank Knurling tool " & "Diameter Range Page H-48 CNC-1-21 - Light Duty 60 Diamond Cutting Knurling HeadPage H-28 SCNC-1-21-SMALL Light Duty 60 Diamond Cutting Knurling HeadPage H-33 SSWFKT Single Shoulder wheel Fixed Knurling tool Page H-42 KTW109 Shoulder Style Straddle Square Shank Knurling tool " & "Diameter Range Page H-49 CNC-2-R2 - Heavy Duty 60 Diamond Cutting Knurling HeadPage H-28 SCNC-6-26- SMALL Shoulder Forming Knurling HeadPage H-33 FKTF ixed Knurling ToolPage H-41 KTO109 Heavy Duty Style

3 Straddle Square Shank Knurling tool "Diameter Page H-50 CNC-3-M3 - Extra Heavy Duty 60 Diamond Cutting Knurling HeadPage H-28 SCNC-7-D7- SMALL Straddle Forming Knurling Head Page H-33 SFKTS houlder Fixed Knurling ToolPage H-43 KTW109-40 Shoulder Style Straddle Square Shank Knurling tool "Diameter Range Page H-51 (See page for Interchangeable Arms)CNC-4-M4- Double wheel FormingKnurling Head Page H-29 SCNC-8-27- SMALL Straddle Forming Knurling Head Page H-33 SCKNSelf Centering Knurling ToolHDSCKNH eavy Duty Self Centering Knurling ToolPage H-38 CNC109-MSide MountFlange Square Shank Knurling tool & Range Page H-52 CNC-5-O5- Single wheel FormingKnurling HeadPage H-29107 STStraight Cutting Knurling ToolPage H-34 SSCKS houlder Self Centering Knurling tool Page H-39 CNC109-4 Side Mount Shoulder Square Shank Knurling tool & RangePage H-53 CNC-6-46- Shoulder FormingKnurling HeadPage H-29107ST Straight Cutting Shoulder Knurling ToolPage H-35 TIKTTrue Internal Knurling ToolPage H-443 WKTT hree WheelKnurling ToolPage H-57 CNC-7-R7- Straddle Forming Knurling HeadPage H-293 SHKTT hree Swivel Head FormingKnurling ToolPage H-37

4 SIKTS houlder InternalKnurling ToolPage H-45 Knurling WheelsPage H-60 CNC-8-27- Straddle Forming Knurling HeadPage H-29 FACEKTS ingle wheel Face FormingKnurling ToolPage H-36 MMKTM illing MachineKnurling ToolPage H-46 Spare PartsPage H-71(See page for Interchangeable Arms)(See page for Interchangeable Arms) Call: 979-282-2861 Fax: 888-508-7055 H-5 Knurling Tools Applications Form for Manual & CNC MachinesKnurling Application Knurling tool Recommendation Knurling Application Knurling tool Recommendation Diamond ShoulderlessBESTBETTERGOODS traight ShoulderlessBESTBETTERGOODSCNC-_-1-2 SCNC-_-7-DSCKN-_-DW-_ SCNC-_7-D107ST-_CMC-_5-OCNC-_-1-2 CNC-_-7-R3 SHKT-_-CNC-_7-R107ST-_SWKT-_-_CNC-_-2-RK TM109-_-M CNC-_-4-MKTM109-_-M CNC-_4-M CNC-_-3-MKTO109-_-OKTO109-_-OSCKN-_-DW-_ 3 WKT-_-_3 SHKT-_-3 WKT-_-_Diamond to a ShoulderBESTBETTERGOODS traight to a ShoulderBESTBETTERGOODSCNC-_-6-2 KT109-_-4 SCCK-_-DW-_KTW109-_-4 SCNC-_-6-2 FKT-_-_CNC-_-6-4 KTM-109-_-M3 WKT-_-_CNC-_-6-43 WKT-_-_Diamond BandBESTBETTERGOODS mall Diameter Diamond

5 ShoulderlessBESTBETTERGOODSCNC-_-7-D-SCK N-_-DW-_SFKT-_-_3 WKT-_-_SCNC-_-7-DSFKT-_-_CNC-_-7-R3 SHKT-_-SWKT-_-_CNC-_-7-RSWFKT-_-_KTM109- _-MKTO109-_-OCNC-_-4-M CNC-_-5-OSmall Diameter Diamond to a ShoulderBESTBETTERGOODT aper DiamondBESTBETTERGOOD3 WKT-_-_SpecialDiamond CrestBESTBETTERGOODI nternal DiamondBESTBETTERGOODSCNC-_-7-DSCKN-_DW- _SFKT-_-_TIKT-_-SIKT-_-CNC-_-7-R3 SHKT-_-SWKT-_-_KTM109-_-MCNC-_-4-MCNC-_- 5-ORadio FaceBESTBETTERGOODM illing DiamondBESTBETTERGOODS pecialMMKT-_-_If your Knurling application is not in the chart, please supply prints and BandSmall Diameter Straight to a ShoulderStraight CrestSmall Diameter Straight ShoulderlessTaper StraightInternal StraightMilling StraightH-6 Call: 979-282-2861 Fax: 888-508-7055 1 - Full KnurlingCDKPDAKDBKKLREWLF igure 2 - Band KnurlingBKL1 BKL2 FEREDAKDBKKPCDWLF igure 3 - Shoulder KnurlingCDKPSDDAKDBKKLFEREWLF igure 4 - Crest KnurlingDAKDBKREWLKLFED1 KPCDK nurl wheel Identification Edge Prep Straight Diagonal Diagonal Diamond Diamond Full Beveled Knurl Right Left Male Female Faced Edge Knurling Specificationx Check Knurling SpecificationSKP Straight Knurl DKPM Diamond Knurl MaleDKPR Diagonal Knurl Right DKPF Diamond Knurl FemaleDKPL Diagonal Knurl LeftFill

6 Knurling DimensionKP Knurl Pitch Inch TPIAP % of Knurl Depth DP Metric P-mmDBK Diameter (Blank) Before Knurling FE Front End DistanceDAK Diameter After KnurlingRE Rear End DistanceKL Knurling LengthCD Chuck DistanceBKL1 Band Knurling Length 1SD Shoulder DiameterBKL2 Band Knurling Length 2D1 Shoulder DiameterWL Workpiece TPI(Teeth per inch)(Metric Pitch and Inch Pitch) Knurl Pitch TPI Is the number of teeth per inchCircular Pitch Is the distance between tooth to toothDiametral Pitch Is the number of teeth per inch of diameterKnurling Tools Applications Form for Manual & CNC Machines Call: 979-282-2861 Fax: 888-508-7055 H-7 Knurling SpecificationFill Knurling DimensionID Inside Diameter OD Outside DiameterKP Knurl PatternPI Knurl Pitch Inch TPI DP Metric P-mm Figure 5 - ID Internal KnurlingTIDSIDSKLTKLKPF igure 6 - Face KnurlingIDODKPTKLF igure 7 - Taper KnurlingDD1 KPFigure 8 - Milling KnurlingKWKLKPK nurling SpecificationFill Knurling DimensionTID True Internal Diameter SID Shoulder Internal DiameterTKL True Knurling LengthSKL Shoulder Knurling

7 LengthKP Knurl PatternPI Knurl Pitch Inch TPI DP Metric P-mm Knurling SpecificationFill Knurling DimensionD Small Diameter D1 Large DiameterKP Knurl PatternPI Knurl Pitch Inch TPI DP Metric P-mm Knurling SpecificationFill Knurling DimensionKW Knurling Width KL Knurling LengthKP Knurl PatternPI Knurl Pitch Inch TPI DP Metric P-mm Knurling tool RecommendationCustomer Information FigureDorian tool RecommendationDateItem UPC Price DeliveryCompanyKnurling ToolContactKnurling HeadE-mailKnurling WheelTelephoneKnurling PinKnurling Production Information Material Annealed Heat Treated Quantity HardnessMachine Manual CNC Swiss OtherToolholder Style Left Right Toolholder SizeKnurling Tools Applications Form for Manual & CNC

8 MachinesH-8 Call: 979-282-2861 Fax: 888-508-7055 Pattern InformationKnurling ApplicationKnurl wheel UsedOne wheel In-feed (Plunge)End-feedStraightLeft Hand DiagonalRight Hand DiagonalFemale DiamondIn-feed (Plunge) with (1) wheel fixed Knurling tool holderStraight PatternRight Hand Diagonal PatternLeft Hand Diagonal PatternMale Diamond Pattern (Raised Points)End-feed with (1) wheel fixed Knurling tool holderStraight PatternRight Hand Diagonal PatternLeft Hand Diagonal PatternKnurling ApplicationKnurl wheel UsedTwo Wheels In-feed (Plunge)Male DiamondStraightLeft Hand DiagonalRight Hand DiagonalRight Hand Left HandIn-feed (Plunge) with (2) Wheels fixedknurling tool holderStraight PatternRight Hand Diagonal PatternLeft Hand Diagonal PatternMale Diamond Pattern (Raised Points)In-feed (Plunge)

9 With AdjustableStraddle Styleknurling tool holderStraight PatternRight Hand Diagonal PatternLeft Hand Diagonal PatternMale Diamond Pattern (Raised Points)NOTE: In-feed (Plunge): When the knurl wheel is pushed against to the part into radial directionEnd-feed: When the Knurl wheel moves longitudinal to the axis of the work piece Call: 979-282-2861 Fax: 888-508-7055 H-9 Knurling Pattern InformationIn-feedIn-feedKnurling ApplicationKnurl wheel UsedTwo Wheels End-feed StraightLeft Hand DiagonalRight Hand DiagonalMale Diamond Right Hand Left HandEnd-feed (2) wheelswith adjustable straddle knurlingtool holderStraight PatternRight Hand Diagonal Pattern Left Hand Diagonal PatternMale Diamond Pattern (Raised Points)End-feed (2) wheelswith adjustable fixed Knurling tool holder Straight PatternRight Hand Diagonal PatternLeft Hand Diagonal PatternMale Diamond Pattern (Raised Points)Three Wheels End-feedStraightLeft Hand DiagonalRight Hand DiagonalMale DiamondRight Hand Left HandEnd-feed (3)

10 Wheelswith Adjustable Knurl holdercross slideStraight PatternRight Hand Diagonal Pattern Left Hand Diagonal PatternMale Diamond Pattern (Raised Points)MaleFemaleIn-FeedMale and Female Diamondknurl wheel pattern Can be used only In-FeedMax. knurl Diamond pattern on the workpiece is equal to the width of the knurl wheelTool Depth with Standard Circular Pitch KnurlCircular PitchinchesmetricType of KnurlPercentage of Depth of KnurlStraight Tooth35% of Circular Pitch (P)1"Pitch sizeDiagonal35% of Normal Circular Pitch (Pn)TPI(mm)Diamond40% of Normal Circular Pitch (Pn)Diamond Female25% of Normal Circular Pitch (Pn)Table 6 See page H-16H-10 Call: 979-282-2861 Fax: 888-508-7055 Tools ApplicationsFor Best Knurling PerformanceBefore beginning Knurling process check.