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Kuwait Oil Company Gas Flaring - World Bank

Kuwait Oil Company Gas Flaring Global Gas Flaring Reduction Partnership's (GGFR). Steering Committee Washington DC, USA. November 2011. KOC Gas & Condensate Handling Kuwait Oil Company Kuwait National Petroleum Corporation Jurassic EPF-50 HP Gas KOC Fuel Gas Requirement HP Fuel Relief Stacks Imported LNG. Rich Fuel Gas SEK / NK. NK GCs Coanda HP Gas MEW, Flare HP Lean (Fuel) KNPC, Gas (Mainly C1) EQUATE. LP Fuel Relief Stacks PIC, LP Gas LP Lean BS-131 Burn-Off Pit SHU, (Fuel) Gas MISC. LPG Rich By-Pass Ethane EQUATE. LPG MAA. HP Gas LPG EXPORT. SEK. GCs LP Gas Slug- BS-140 HP Export Rich Gas Catcher Pentane BS-150 Pig-Trap C5+ (KNG).

www.kockw.com Kuwait Oil Company Gas Flaring Global Gas Flaring Reduction Partnership’s (GGFR) Steering Committee Washington DC, USA November 2011

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Transcription of Kuwait Oil Company Gas Flaring - World Bank

1 Kuwait Oil Company Gas Flaring Global Gas Flaring Reduction Partnership's (GGFR). Steering Committee Washington DC, USA. November 2011. KOC Gas & Condensate Handling Kuwait Oil Company Kuwait National Petroleum Corporation Jurassic EPF-50 HP Gas KOC Fuel Gas Requirement HP Fuel Relief Stacks Imported LNG. Rich Fuel Gas SEK / NK. NK GCs Coanda HP Gas MEW, Flare HP Lean (Fuel) KNPC, Gas (Mainly C1) EQUATE. LP Fuel Relief Stacks PIC, LP Gas LP Lean BS-131 Burn-Off Pit SHU, (Fuel) Gas MISC. LPG Rich By-Pass Ethane EQUATE. LPG MAA. HP Gas LPG EXPORT. SEK. GCs LP Gas Slug- BS-140 HP Export Rich Gas Catcher Pentane BS-150 Pig-Trap C5+ (KNG).

2 Condensate WK Gas Sweetening Facility AGRPs MAA & SHU. WK GCs Slug- Wafra HP Sour Rich Gas Catcher BS-170. JO Gas Pig-Trap Sour Condensate 2 December 2011 2. Future Plans & Projects Current exports to KNPC are about BSCFD Rich Gas &. about 50 M BLPD condensate. The total gas production after development of all phases of Jurassic, KGOC and Others' is aimed at about BSCFD by 2030. KOC has a corporate mission to achieve gas Flaring of < 1% of its production by end of 2012-13. Currently it is ~ KOC is building new booster stations and new rich gas & condensate export pipelines in all assets to increase reliability / availability of surface facilities.

3 New large diameter fuel pipelines are being built to feed power stations with alternate / back-up fuels besides gas, supply of which is limited. New motor-driven Tank Vapor Compressors (TVCs) are replacing old machines and efficient air-assisted flares are replacing obsolete flares thereby maximizing gas utilization. 3. KOC's Flaring Vision Where we were Where we are Where we aim < 2005-06 2011-12 Q2 2012-13. KOC Gas Flaring Over The Years 20. KOC Flaring Over The Past Few Years: As % of Gas Produced 15. Flaring , as %age of Gas Production % : Target / Plans % : Actual Performance 10.

4 5 YTD Sep 11. 0. 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13. 5. How Much Did It Cost? Millions ($). Millions ($). 2005/06 2006/07 2007/08 2008/09 2009/10 2010/11 2011/12. What Does It Mean? # of Wimbeldon Stadium fields with 1 ft thick Carbon 300 267. 250. 200. 151. 150 119. 100. 66. 43. 50 31. 11. 0. 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12. What We Have Done? 40,392 houses have been powered over 5 years since the start of the Flaring reduction program KOC 2011-12 Flaring Summary (YTD Sep 11). Flaring Targets For KOC 2011-12.

5 S&EK NK WK EPF-50 KOC. Stretch Target Threshold KOC Flaring 2011-12 : YTD September '11. 10 40. 35. Flaring as % of Production 8. Actual Flare Gas Quantity, BSCF 30. Revenue Savings Actual Falre Quantity, BSCF. Revenue Savings, Million $. Flaring as % of Production 25. 6. 20. 4. 15. 10. 2. 5. 0 0. S&EK NK WK EPF-50 KOC. Notes: 1. Asset-wise Flaring Targets as finalized with assets. 2. EPF-50 figures include acid gas & hydrocarbon gas Flared 3. WK figures include gas flared in WK on account of non-availability of KNPC AGRP & hydrocarbon gas flared at GSF. 4.

6 For monetization of flared gas / savings, the budget 2011-12 (May 2010) values of Basis for Economic Evaluation have been used. 5. June Gas price of $/MMBTU is considered. 9. KOC 2011-12 Flaring Summary (YTD September 11). Asset-Wise Break-Up from Overall KOC Flaring EPF-50: SEK: 919 MMSCF 848 MMSCF. 30% 28%. WK: NK: 540 MMSCF 725 MMSCF. 18% 24%. YTD Sep '11 KOC Flaring = BSCF. Notes: 1. Non-KOC Operated Facilities include KNPC Gas Plants (LPG & AGRPs), Jurassic EPF-50 & WK Gas Sweetening Facility (GSF). 2. EPF-50 figures include acid gas & hydrocarbon gas Flared 3.

7 WK figures include gas flared in WK on account of non-availability of KNPC AGRP & hydrocarbon gas flared at GSF. 10. How Did We Do It? Gas Flaring Related Capital Projects Projects Completed . Project Title Cost Million ($). Upgrading of LP Gas Network in SEK Modification in Tank Vapor System in EK GCs New 30 HP Export Gas Line from BS-140 to GCMB Facilities Modernization Project in SK (including 3 New Condensate Recovery Units in GC-3, 4 &6). Facilities Modernization Project in EK (including 8 New Condensate Recovery Units in GC-1, 2 , 9, 10, 11, 19, 20 & 22).

8 GC-28 Capacity Expansion (Including 3rd Compressor Train) Gas Sweetening Facility in WK (EPF) New Booster Station BS - 160 at SEK facilities 40"Gas Line from BS-131 (NK) to LPG Plant (MAA) Installation of New Air-Assisted Flare Stacks at GC-17 /27 / 28 & BS-170 &. Liquid Separator Area Near GC-11. 11. Gas Flaring Related Capital Projects Projects Under KOC GATE. Projects Awarded System & Contract Action . Project Title Cost Million Project Title ($). Improvements to Existing Booster Stations BS-140 &. New Booster Station BS - 171 at West Kuwait BS-150 including new smokeless flares Area.

9 Replacement of 40 HP Export Gas Pipeline from New Booster Station BS - 132 and enhancement M/F-GCMB to LPG Plant (MAA-02). of BS 131 (NK). 3 New Tank Vapor Compressors in GC - 7, 8 & 21 Replacement of 16 Condensate line by a new 20". pipeline from GCMB Manifold to MAA-02. GCP for GC-16 & Gas Re-Injection Project New 24" Export Gas pipeline & 14" condensate pipeline from BS-171 to AGRP-MAA. MAA - Sabiya/Doha Fuel Pipelines (EF/1713) 14 New Multi-point Smokeless HP flares at SEK GCs MAA - Azzour/Shuaiba Fuel Pipelines (EF/1760) With Total Cost of Billions $. 12.

10 THANK YOU.


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