Lifeline 4 Cable-pull Safety Switch Installation Instructions

1 Installation InstructionsOriginal InstructionsLifeline 4 Cable-pull Safety SwitchCatalog Numbers 440E-H13070, 440E-LxIntroductionIt is required that Installation is in accordance with these Instructions and implemented by qualified personnel. This device is intended to be part of the Safety -related control system of a machine. Before Installation , a risk assessment must be performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics of the application. See the Specifications for certification information and appropriate screws, bolts, or nuts that are fitted by tools to mount the Switch to avoid the risk of tampering.

2 Do not over torque the mounting SpecificationsUtilization CategoryATTENTION: Read this document and the documents that are listed in the Additional Resources section about Installation , configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with Installation and wire Instructions and requirements of all applicable codes, laws, and trained personnel are required to install, adjust, put into service, use, assemble, disassemble, and maintain this equipment in accordance with the applicable code of this equipment is used in a manner that is not specified by the manufacturer, the protection that is provided by the equipment can be R N I N G : Do not defeat, tamper, remove, or bypass this unit.

3 Severe injury to personnel could : Installation must be in accordance with the following steps and stated specifications and must be carried out by suitably competent personnel. Adherence to the recommended maintenance Instructions forms part of the SteelSafety RatingsStandardsIEC 60947-5-5, ISO 13850, IEC 60947-5-1 Emergency stop device in accordance with ISO 13850 Functional Safety dataSee publication Safety -SR001 in Additional Resources on page Listed, T V Certified, and CE Marked for all applicable contacts(1)(1)The Safety contacts are described as normally closed ( ) that is, with the guard closed, actuator in place (where relevant) and the machine able to be started.

4 Standard: 2 direct-opening action Extended length: 3 direct-opening action2 direct-opening actionAuxiliary contacts Standard: 2 direct-opening action Extended length: 1 direct-opening action2 current (/Ith)10 ARated insulation voltage (Ui)500 VSwitching current @ voltage, min3 mA @ 18V DCOperating CharacteristicsOperating voltage24V DC +10%/-15% Class 2 SELV or PELV power supplyCable span between switches, max Standard: 75 m (246 ft) Extended length: m ( ft)75 m (246 ft)Tensioning force to run position103 N ( lbf) typical 6 Tensioning force to lockout188 N ( lbf) typicalOperating force, min<125 N ( lbf) at 300 mm ( in.)

5 DeflectionActuation frequency, max1 cycle/sMechanical life1,000,000 operationsEnvironmentalEnclosure type ratingIP66IP66, IP67, IP69 KOperating +80 C ( +176 F)Physical CharacteristicsHousing materialHeavy-duty painted zinc-based die-cast alloy (LM24)Stainless steel 316 Indicator materialGlass-filled nylonAcetalEye nut materialStainless steelStainless steelWeight630 g ( lb)1442 g ( lb)ColorYellow body, blue Reset buttonUnpainted metalAttributeStandard and Stainless SteelA600/AC-15 (Ue)600V500V240V120VA600/AC-15 (le) ADC-13 (Ue)24 VDC-13 (le)2 A2 rockwell automation Publication 440E-IN006C-EN-P - June 2021 Lifeline 4 Cable-pull Safety Switch Installation InstructionsMountingUse M5 or #10-32 bolts to mount the sensor to the frame of the 1 - Typical Mounting Lifeline 4 Cable Pull SwitchFigure 2 - Typical Mounting Lifeline 4 Extended Span Cable Pull SwitchInstallationIf the application is in an area with large daily or seasonal temperature variations, you should set up the Installation kit, and reset it as required.

6 Under median temperature 3 - Switch InstallationFigure 4 - Cable InstallationMaintenanceRepairUL508 InformationWhen used in elevated ambient temperature, the temperature rating of field wiring must not be less than 4 75 m ( ft) m( ft)300 mm( in.) Lifeline 4 75 m ( ft) Lifeline 4 Extended Span 125 m ( ft) m( ft)300 mm( in.)1 = m ( ft)2 = m ( ft)a101484 x N m( lb in) N m( lb in)FrequencyDescriptionEvery week Check the correct operation of the switching circuit. Check for signs of abuse or tampering. Inspect the Switch casing for damage. Of particular importance is damage, which causes loss of sealing at the lid or conduit least every 6months Isolate all power.

7 Remove the lid. Inspect all terminals for tightness. Clean out any accumulation of fine dirt and so on. Check for any sign of wear or damage, for example, cam assembly wear, contact oxidization and replace if apparent. Replace covers and tighten screws to specified settings. Reinstate the power and check for correct operation. Reapply tamper evident varnish or similar compound to : If there is any malfunction or damage, no attempts at repair should be made. The unit should be replaced before machine operation is not dismantle the spec of rating codeA600 Current, max120V AC - make 60 A, break 6 A240V AC - make 30 A, break 3 AVA, maxMake 7200, break 720 IMPORTANT Use copper conductors only.

8 Use polymeric conduit only. Use one conduit entrance for field automation Publication 440E-IN006C-EN-P - June 20213 Lifeline 4 Cable-pull Safety Switch Installation InstructionsDeclaration of ConformityThis is to declare that the products that are shown in this document conform with the Essential Health and Safety Requirements (EHSRs) of the European Machinery Directive (2006/42/EC). These products also conform to EN 60947-5-1, EN 60947-5-5 (E-stop units only), EN ISO 13850, EN ISO 13849-1 and have Third-party certified products conform to GB a comprehensive certificate visit: DimensionsFigure 5 - Lifeline 4 Cable Pull Switch [mm (in.)]

9 ]Figure 6 - Lifeline 4 Extended Span Cable Pull Switch [mm (in.)]Wiring85 ( )51 ( )81 ( ), ( ), max115 ( ) ( ) ( ) ( )101 ( ) ( )37 ( )4 x ( )48 ( )62 ( )69 ( )85 ( )51 ( )101 ( ), ( ), max115 ( ) ( ) ( ) ( )101 ( ) ( )37 ( )4 x ( )48 ( )62 ( )69 ( ) Lifeline 4 Lifeline 4 QDLifeline 4 QDLifeline 4 QDDual Head (440E-L13131)Dual Head (440E-L13131-4P)Dual Head without Backplate(440E-L13208)Dual Head No E-Stop (440E-L13229) (1)(1)Do not wire lamp. Only to be installed/screwed Lifeline 4 Pneumatic Lifeline 4 Blue/Brown = 11/12 Black/Gray = 23 4 (1)(1)Cable 2 m ( ft).Blue/Brown = 11/12 Black/Gray = 21/2234221233211111122122333443441112212 2313243441112212231324142111221223334434 4891134678910101261137254121112212231324 3448911346789101012611372541211122122313 2414289113467891010126113725412011/1221/ 2233 14== IndicatorCrimp 1 Crimp 2110V 440E-IN006C-EN-P - June 2021 | Supersedes Publication 440E-IN006B-EN-P - September 2020 Copyright 2021 rockwell automation , Inc.

10 All rights reserved. Printed in the Otomasyon Ticaret A.. Kar Plaza Merkezi E Blok Kat:6 34752, erenk y, stanbul, Tel: +90 (216) 5698400 EEE Y netmeli ine UygundurAllen-Bradley, expanding human possibility, Lifeline , and rockwell automation are trademarks of rockwell automation , not belonging to rockwell automation are property of their respective comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form technical support, visit Ver 03 Waste Electrical and Electronic Equipment (WEEE) rockwell automation maintains current product environmental compliance information on its website at the end of life, this equipment should be collected separately from any unsorted municipal ResourcesTo download publications.