Lighting Solutions - Cooper Industries

1 1 Lighting Solutions For Harsh Environments2 Product Index*For over 75 years Pauluhn has been providing customers with the toughest Lighting for the toughest environments. Pauluhn is a leading supplier of area and emergency Lighting Solutions for installation in hazardous locations and corrosive environments. Pauluhn products are specifically designed for *General guidelines, please consult factory for specific & RefiningPaint BoothPaint & Formulation FacilitiesPharmaceutical & AdditiveFormulation & ProcessingSurface MiningPipeline Compressor / Pumping & StorageGrain & Sugar Milling, Processing & StorageWaste Water Treatment PlantsPulp & Paper ProductionHAZCOR High Intensity DischargeOptima 11005 Optima 11104 Optima 11204 Optima 11305 Optima 12005 PRO or HAZFLOOD & HAZSPOTF loodlightsGoliath 21206 Goliath 21106 Goliath 21006 Vulcan6746D27QS/QA7 XPFMAX & HAZMAX Linear FluorescentCommander8 Performer8 Radia10 Resista10 Versa11 Intrepid11 Summit11 XPFGUARD & HAZGUARDG lobe & GuardEP Series12707/717/72712 Exacta13 Exacta13 XPFMARK.

2 HAZMARK & HAZSIGNALV isual IndicatorsEPN Series141158D2/1159D2147120/7121143 Wide ApplicationLimited ApplicationMay Not be Suitable for ApplicationTOPICPage#1 The Stainless Steel Advantage5#2 Security Lighting Recommendations7#3T5 Fluorescent vs HID9 #4 Methods to Improve Safety & Productivity11#5 Incandescent vs Compact Fluorescent13#6 Materials Suitability Guide15 TECHNICAL SPOTLIGHTS petrochemical, mining, food processing, marine, drilling, and other high-abuse industrial applications. Wherever reliable, cost-effective Lighting is critical to the safe, secure, and productive functioning of your operation, you can count on & RefiningPaint BoothPaint & Formulation FacilitiesPharmaceutical & AdditiveFormulation & ProcessingSurface MiningPipeline Compressor / Pumping & StorageGrain & Sugar Milling.

3 Processing & StorageWaste Water Treatment PlantsPulp & Paper ProductionHAZCOR High Intensity DischargeOptima 11005 Optima 11104 Optima 11204 Optima 11305 Optima 12005 PRO or HAZFLOOD & HAZSPOTF loodlightsGoliath 21206 Goliath 21106 Goliath 21006 Vulcan6746D27QS/QA7 XPFMAX & HAZMAX Linear FluorescentCommander8 Performer8 Radia10 Resista10 Versa11 Intrepid11 Summit11 XPFGUARD & HAZGUARDG lobe & GuardEP Series12707/717/72712 Exacta13 Exacta13 XPFMARK, HAZMARK & HAZSIGNALV isual IndicatorsEPN Series141158D2/1159D2147120/7121144 FLOODLIGHTSHID - LUMINAIRES - HAZARDOUS AREA The only stainless steel HID solution available. Maintenance friendly removable ballast tray. Ceiling, pendant, stanchion or wall mount types. Tool less entry via four stainless steel over the center cam latches.

4 Field replaceable globe/lens and gaskets. Tool less lamp replacement. One-piece high temperature silicone gasket provides a watertight seal. Stainless steel wire guard available. Choice of angled or shallow dome 1110l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Marine Outside Type Saltwaterl Conforms to IP664 Maintenance friendly removable ballast manufacturing plant, extremely 1200 The only stainless steel HID version available. Compact fluorescent version available. Unique, integral wiring chamber eliminates need for separate junction box. Universal mounting module version designed for ceiling, wall or pipe clamp stanchion mount. Up to six entries available.

5 Dedicated threaded stanchion or pendant versions available. Suitable for T3 temperature code requirements. Tooled entry via four stainless steel over the center cam latches. Maintenance friendly removable ballast tray. One-piece high temperature silicone gasket provides a watertight seal. Choice of angled or shallow dome Class I Zone 2 AEx nA nR IIC T3l Ex nA nR II T3l Type 4Xl Conforms to IP 66 & 67l ABSHAZCOR - HIDO ptima12001110112011001130 Compact Fluorescent32 & 42----Light Sources & WattagesHigh Pressure Sodium70-15050-15050-150 & 25050-10070-100 Metal Halide*70-10070-10070-150, 175 & 25050-100-Pulse Start Metal Halide175175175, 200 & 250--Enclosure Materials & FinishesCopper-free aluminum with electrostatically applied oven-cured polyester powder coat finish.

6 Al version al version al version al versionYe sMolybdenum-bearing grade 316 stainless steel, passivated. Marine grade stainless . ss version ss version ss version ss version-LampMogul BaseYe sYe sYe sYe sYe sMedium Base-Ye s---* Most metal halide ballasts (175-1000 watt) are suitable for use with a mercury vapor 1130l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Outdoor Marine Type Saltwaterl Conforms to IP66 SPOTLIGHT #1: The Stainless Steel Advantage The only stainless steel HID solution available. Tool less entry via four stainless steel over the center cam latches Ceiling, pendant, stanchion or wall mount types. One-piece high temperature silicone gasket provides a watertight seal.

7 Field replaceable globe/lens and gaskets. Shallow dome reflector Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Outdoor Marine Type Saltwaterl Conforms to IP66 HazCorOptima 1100 MagnesiumZincGalvanized SteelAluminumCast IronLeadTinPlatinumGoldSilverStainless Steel 316 passiveStainless Steel 304 passiveBronzeBrassCopper TitaniumNickel passiveNickel activeStainless Steel 316 activeStainless Steel 304 activeGalvanic Corrosion ChartGOOD - Copper Free AluminumBETTER - 304 Stainless SteelBEST - 316 Stainless SteelPure aluminum is soft and ductile; strength is achieved by the addition of other elements to produce alloys. These elements include manganese, silicon, iron, zinc, copper and magnesium.

8 Aluminum is most resistant to corrosion when the copper content is reduced to less than This alloy is commonly referred to as copper free aluminum. Additional corrosion resistance can be achieved with the addition of surface finishes, such as electrostatically applied oven-cured polyester powder coating. Aluminum is not recommended for areas exposed to most acids and are referred to as stainless when they inherently resist corrosion. This is achieved by dissolving sufficient chromium in the iron to produce a protective film on the surface. However, even stainless steels can corrode in extremely harsh environments. Nickel significantly improves the general corrosion resistance of stainless steels by promoting passivation.

9 Passivation is the removal of exogenous iron or iron compounds from the metal s surface. Stainless steels containing at least 8% nickel are referred to as austenitic. Type 304 is the standard of stainless steel and is the most widely used; it is commonly referred to as 18/8 stainless as it contains 18% chromium and 8% gives Type 316 stainless steel better overall corrosion resistant properties than Type 304, particularly higher resistance to pitting and crevice corrosion in chloride environments. Type 316 stainless steel contains at least 16% chromium, 10% nickel and 2% molybdenum. It is the standard in the manufacture and handling of food and pharmaceutical products to minimize the potential for metallic plant manufacturing sodium hydroxide (caustic soda).

10 Wastewater treatment facility. The only stainless steel HID solution available. Maintenance friendly removable ballast. Ceiling, pendant, stanchion or wall mount types. Tool less entry via six stainless steel over the center cam latches. Field replaceable globe/lens and gaskets. One-piece high temperature silicone gasket provides a watertight seal. Stainless steel wire guard available. Choice of angled or shallow dome 1120l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Outdoor Marine Type Saltwaterl Conforms to IP665 Noble(Least Corroded)Anodic(Most Corroded) Low profile mounting with junction box to the side of the luminaire. Tool less entry via four stainless steel over the center cam latches.