Transcription of LIGHTNIN CLASSIC Clamp-Mount and Fixed …
1 YOU AND LIGHTNIN . THE RIGHT CLASSICC lamp- mount andFixed- mount MixersProven your LIGHTNIN sales engineer todiscuss your mixerselection to qualify for your Direct Drive Mixers For High Fluid Shear XD SeriesWhere high fluid shear is desirable for small batch clampsecurely mounts to tank rimor support. Mixer adjusts 90 vertically, 360 horizontally for optimal in-tank ball and socket lets you preciselyduplicate settings. Cup mount option retainsvertical and horizontal movement with index-ing in a permanent mixer chuckgripsthe tapered flat onthe mixer shaft toprevent unintentionalshaft release. Foradded stability, rigidcoupling is standardfor longer is welded to the dampenerpadbetween housing ball andclamp socket suppliedwrenchfitsboth clamp and pro-vides exactalignmentand and shaftare coupled directlywith pilot and key-way for accuratealignment and positive specificallydesigned formixer handlefacilitates proper in-tankplacement and and processingoperations have been relying onLIGHTNIN CLASSIC clamp - andFixed- mount Mixers for fact, more LIGHTNIN CLASSICM ixers have been installedaround the world than any othermixer technologyimprovement throughoutthe CLASSIC Mixer you purchasetoday incorporates designenhancements driven by decadesof experience in virtually everyknown fluid mixing can t buy a more reliable orthoroughly proven mixer.
2 And youcan t buy a better exclusive LIGHTNIN 100%performance you partner with LIGHTNIN ,you buy with complete confi-dence, because we don t justguarantee the workmanship of our hardware. We guarantee thatyour mixer will perform as speci-fied in your application. It s yourassurance of complete satisfac-tion the LIGHTNINA dvantage. Maximum Performance in High Flow and High shear , DIRECT DRIVE XDQ SERIES HIGH SHEAR MIXERS FOR OPEN Lbs. D is overall shaft length and varies with mount , DIRECT DRIVE XD SERIES HIGH-SPEED, HIGH SHEAR 97 2 10 10 4 XDQ Series for open tanks For large tanks and continuous processes thatrequire extra long shafts and the stability ofpermanent installation. Shaft safety cover. See XD Series for common mixer features. Shock mounts protect drive against highfluid 4-41/64 BASEBALTERNATE COUPLINGCONSTRUCTIONSHOCKMOUNTSDA ngle risers are furnished only when specified.
3 D is overall shaft length and varieswith DriveFixed- mount XDC Seriesfor closed tanksFeatures removable coupling foradded stability in applicationsrequiring long overhung shafts. Coupling is rabbetted and keyedto assure positive alignment. Standard ASA 150# series flangesare available in solid steel or steelfaced with 316 stainless. Othermaterials and special flanges are available. Standard 60 psig stuffing boxfeatures 7 rings of die-moldedpacking with separators; a lubri-cant distributing GFT lanternring, grease fitting andadjustable 316SS packing accessories includecooling or heating jacket. Optional stuffing box for lowerpressures features 2 rings of die-molded packing and a pack-ing gland. See XD Series for commonmixer XDDSS eries for closed tanks With double mechanical seals Mechanical seal provides maximum sealing with minimum maintenance. See XD and XDC Series for common mixer , DIRECT DRIVE XDC SERIES AND XDDS SERIES (DOUBLE SEAL) HIGH SHEAR MIXERS FOR CLOSED TANKSS tuffingMechanicalMaxBoxSeal ASA*XDC30.
4 * 150# flange drilling. Bolt holes straddle centerline. Special flanges COUPLINGCONSTRUCTIONMODELXDDS ONLY6"DDirect Drive D is overall shaft length and varies with XDAS eries air drive mixers Operate wherever compressed airis available. 1/3, 1 and 3 hp Safe for use in flammable orexplosive environments. Air control valve varies speeds. Lightweight design for easy handling. To extend mixer life, optional air line lubrication system filtersair supply, regulates pressureand automatically adds oil tolubricate EYEBOLTS FURNISHEDON MODEL XJA-3006-1/8 HOUSINGBALLMCLCUP PLATEOPTIONAL MOUNTING - REPLACES CLAMPTSPQ11/16 DIA. MT'G. VIEWCLAMPBWMXYHOUSING BALLCLSTANDARDCHUCKCONSTRUCTIONNHANDLE FURNISHED ONMODELS XDA-33 & -100 ONLYSHOWN 90 OUT OF POSITIONALTERNATECOUPLINGCONSTRUCTIONFDC LAMP mount , DIRECT DRIVE XDA SERIES AIR DRIVE Wt. Drive D is overall shaftlength and varieswith PRESSURE/AIR CON-SUMPTION GUIDEM odelCFMhpPSIG (Free Air).
5 336015185 30370 96 Mixer performance greatlydepends on proper tank selectionand impeller placement. Here areguidelines for getting maximumperformance from your Classicmixer: A cylindrical tank is liquid level isbetween 1 and 1-1/2 times thetank diameter. The impeller should be 1 impeller diameter from thetank bottom. The distance between impellersin the same tank should be 2 impeller diameters for gear-drive CLASSIC mixers and 4 impeller diameters for direct-drive vortex-ing in an unbaffled undesirable, vortexing accelerates thedispersing and dissolving of light liquids and hard-to-wet Off-Centerpositioning prevents vortexing and eliminatesthe need for tank baffles. Off-center posi-tioning achieves strongtop-to-bottom turnoverand is suitable for mostmixing and Bafflespreventvortexing when shaftsand impellers are center-mounted. Four verticalbaffles spaced 90 apartare required. Bafflewidth depends on fluidviscosity and other factors. Consult yourLIGHTNIN Selection andMixer Mounting Gear Drive Mixers For High Fluid Flow XJ SeriesProvides the high torque that s required to mix viscous fluidsin the 15,000 to 100,000 centipoise in-tankplacement DURA-MIX Motoris specificallydesigned for reduction,internal helical gearsprovide high torqueand are exceptionallycompact and springsprovide a key-less frictionclutch to pro-tect the gearsagainst , motor bear-ings and gearsarelifetime lubricated forcontinuous alu-minum housingprovides exactalignment andsuperior suppliedwrenchfits bothclamp and dampenerpad between housingball and clamp socketminimizes chuckgrips thetapered flat on the mixershaft to prevent uninten-tional shaft release.
6 Foradded stability, rigid coupling is standard forlonger shafts. Coupling is welded to the shaft.(Optional rigid rigid coupling is construction is the positive chuck.) Standard clampsecurely mounts totank rim or support. Mixer adjusts 90 vertically, 360 horizontally for optimalin-tank positioning. Indexed ball andsocket lets you precisely duplicate set-tings. Cup mount option retains verticaland horizontal movement with indexingin a permanent mixer mount . LIGHTNINFIXED- mount , GEAR DRIVE XJQ SERIES HIGH FLOW MIXERS FOR OPEN Lbs. 11 XJQ Series for open tanksFor large tanks and continuous processeswhich require extra long shafts and the stability of permanent installation. Units supplied with shaft safety cover. See XJ Series for common mixer features. Shock mounts protect drive against highfluid forces to prolong mixer 4-41/64 BASEBDALTERNATE COUPLINGCONSTRUCTIONSHOCKMOUNTSA ngle risers are furnished only when specified.
7 D is overall shaft length and varies with VIEWCLAMPBWMXYHOUSING BALLCLTSHOUSINGBALLPQM11/16 DIA. MT'G. HOLESCLCUP PLATEOPTIONAL MOUNTING - REPLACES CLAMPALTERNATE COUPLINGCONSTRUCTIONFDGear Drive D is overall shaft length and varies with mount , GEAR DRIVE XJ SERIES HEAVY-DUTY, HIGH FLOW 97 2 10 10 4 COUPLINGCONSTRUCTION6"8-1 ONLYDF ixed- mount XJC Series for closed tanks Features removable coupling foradded stability in applicationsrequiring long overhung shafts. Coupling is rabbetted and keyedto assure positive alignment. Standard ASA 150# series flangesare available in solid steel or steelfaced with 316 stainless. Othermaterials and special flanges areavailable. Standard 150 psig stuffing boxfeatures 7 rings of die-moldedpacking with separators; a lubri-cant distributing GFT lanternring, grease fitting andadjustable 316SS packing accessories includecooling or heating jacket.
8 Optional stuffing box for lower pressures features 2 ringsof die-molded packing and apacking gland. See XJ Series for common series forclosed tanksWith double mechanical seals XJSS single mechanical seal unit(requires alternate coupling construction as shown). XJDS double mechanical seal unit. Mechanical seal provides maxi-mum sealing with minimummaintenance. See XJ and XJC Series for common mixer Drive D is overall shaftlength and varieswith , GEAR DRIVE XJC SERIES AND XJDS SERIES (DOUBLE SEAL) HIGH FLOW MIXERS FOR CLOSED ASA* * 150# flange drilling. Bolt holes straddle centerline. Special flanges XJA Seriesair drive mixersOperate wherever compressed air is available. 1/3, 1 and 3 hp Safe for use in flammable orexplosive environments. Air control valve varies speeds. Impossible to burn out themotor, even with a stalling overload. Lightweight design for easy EYEBOLTS FURNISHEDON MODEL XJA-300G6-1 VIEWCLAMPBWMXYHOUSING BALLCLSTANDARDCHUCKCONSTRUCTIONALTERNATE COUPLINGCONSTRUCTIONHOUSINGBALLMCLCUP PLATEOPTIONAL MOUNTING - REPLACES CLAMPTSPQ11/16 DIA.
9 MT'G. HOLESNHANDLE FURNISHEDON MODELS XJA-33& XJA-100 ONLYSHOWN 90 OUTOF POSITIONDFE nergy efficient DURA-MIX Motors Designed specifically for mixer service 6-8 percentage points higherthan a standard efficient motor. Can be wired from 200 VAC to 480 VAC, 50 or 60 Hertz, 3 phase. Class FJ insulation better suitedto withstand overloads oradverse conditions than Class B insulation. Thermostats can be wired inseries with starter relay or connected to alarm. Single-phase motors have built-inmanual reset circuit breakers. Explosion-proof motors areavailable in 1/4 to hpwhich meet NEC requirementsfor Class I, Group D and ClassII, Groups F and G. Thermalprotector shuts off unit if operating temperature exceedssafe Drive D is overall shaftlength and varies PRESSURE/AIR CON-SUMPTION GUIDEM odelCFMhpPSIG (Free Air).3360151853037096 clamp mount , GEAR DRIVE XJA SERIES AIR DRIVE Lbs. 10 DriveFixed- mount SXJ and SXJS Series side-entering mixersHelp maintain suspension for varying levels of stored materials.
10 Also usedwhere there isn t space for a top-entering mixer. Installed mixers are normally supported entirely by the tank mountingflange. Tie rods or mixer support legs can be furnished if tank nozzle lacks sufficient strength and rigidity. Choice of stuffing box or mechanical seal. Stuffing box includes 6 packing rings, lantern ring, grease fitting andadjustable packing gland. Optional shut-off device lets you repack with a full tank. Shut-off device permits mechanical seal change with a full mount SXJ AND SXJS SERIES SIDE ENTERING ASA* * 150# flange drilling. Bolt holes straddles centerline. Special flanges , double-reduction XL Series mixers for larger vesselsLet you increase or decrease mixerspeed as process requirementswarrant by simply changing gears. DURA-MIX motor available in 1 to 5 hp. Bearings are lubricated for life. Explosion-proof model available. Double reduction gears andbearings are grease-lubricated for life. Standard rigid coupling facilitates installation of lower shaft and turbine.