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M a nual - Metro Hydraulic Jack Co.

m a nual C u t t e rs Hydraulic C u t t e rs P n e u m a t i cC u t t e rsSince 18 8 0 ,H .K .Po rt e r has been the preeminent brandin industrial cutters with a wo r l dwide reputation for quality,strength and extensive line of pro d u c t si n cludes manual cutters , Hydraulic cutters ,p n e u m a t i cc u t t e rs and accessories,designed to handle ev e ry t h i n gf rom light wires and brushes to heavy steel rods and bars .186 Plastisol is a registered trademark of Porter Table of ContentsContentsPage and safety tips187 FAQ and cutter selection - hand operated tools188 Cutter features, jaw designs and cutting blades189 Hand operated cutters, center clipper types190 - 195 Hand operated cutters, shear type195 - 196 Hand operated swaging tool197 Hand operated cutters, small, miscellaneous198 - 199 Rebar cutter/bender and cable cutters 200 - 204 Slotted angle iron shear200 Hand operated cutters, ratchet types202 - 204 Hand operated work station cutters195 Net-Link closer for closing chain links205 Cutter selector - power operated tools208 Pump selection209 Miscellaneous ordering.

M a nual C u t t e rs Hydraulic C u t t e rs P n e u m a t i c C u t t e rs Since 18 8 0 ,H .K .Po rt e r®has been the preeminent brand in industrial cutters with a wo r l dwide reputation for quality,

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Transcription of M a nual - Metro Hydraulic Jack Co.

1 m a nual C u t t e rs Hydraulic C u t t e rs P n e u m a t i cC u t t e rsSince 18 8 0 ,H .K .Po rt e r has been the preeminent brandin industrial cutters with a wo r l dwide reputation for quality,strength and extensive line of pro d u c t si n cludes manual cutters , Hydraulic cutters ,p n e u m a t i cc u t t e rs and accessories,designed to handle ev e ry t h i n gf rom light wires and brushes to heavy steel rods and bars .186 Plastisol is a registered trademark of Porter Table of ContentsContentsPage and safety tips187 FAQ and cutter selection - hand operated tools188 Cutter features, jaw designs and cutting blades189 Hand operated cutters, center clipper types190 - 195 Hand operated cutters, shear type195 - 196 Hand operated swaging tool197 Hand operated cutters, small, miscellaneous198 - 199 Rebar cutter/bender and cable cutters 200 - 204 Slotted angle iron shear200 Hand operated cutters, ratchet types202 - 204 Hand operated work station cutters195 Net-Link closer for closing chain links205 Cutter selector - power operated tools208 Pump selection209 Miscellaneous ordering.

2 Installation information210 Power tools workheads206 - 215 Engineering information and recommendations207 Portable Hydraulic power sources218 - 220 Stationary Hydraulic power packs220 Tire Chain Repair Tools221 Hydraulic cutting efficiency221 Power tool hoses and accessories222 - 224 Pneumatic Porter numerical "Safety Alert Symbol" symbol to the left is used to call attention to instructions concerning personal safety. Watch for this symbol. It points out important safetyprecautions. It means: ATTENTION! Stay alert, personal safety may be in danger! Read the message that follows this symbol and be alert to the possibility of personal injury or death resulting from misuse. The use of any industrial tool may present hazards which can result in seriousinjury or a high probability thatdeath, severe bodily injury or majorproperty damage could serious but less inevitable. Thereis some probability that death, severebodily injury or property damagecould less serious but still demandsattention.

3 Indicates a hazard whichmay result in minor injury or property AND UNDERSTAND ALL DIRECTIONS BEFORE OPERATING ANY MANUAL, Hydraulic OR PNEUMATIC TOOLC utting TipsHard metals may snap off or fly through the air when cut. Always wear safetyglasses and warn workers nearby to prevent injury from flying metal. Takeprecautions such as wrapping a cloth or rag around the cutting jaws to containfragments during heavy cutting is involved, place one handle of the tool on the ground using foot allows more power to be transferred to the cutting edges, and permits the cutting force to be applied to the upper the correct cutting tool for the type, size, and hardness of the metal to be to do so can result in product damage or cutter jaws at right angles to piece being diagonally may twist jaws and damage not twist or pry with tool while not exceed the full cut on a material whose hardness is hardness with slow pressure to see if material surface is being size of the metal you are cutting is not as important as material not exceed the cutter capacity that is marked on the jaw of the tool or its rating capacity in this jaw bolts tight and joints oiled at all tool frequently for damage and replace wo rn part the original jaw bevel angles when sharpening out of line or chip cutting your gloves and safety glasses at all times!

4 Dowear safety oil or grease from your hands, from tools and from the floor and area where you will be that metal can fly when harder the metal, the farther it will fly, and possibly cause those in the area when you intend to use a cutter and protect all tools as tattempt to use a cutting, hand or power tool, until you fully understand its tforget that metal fragments may fly and cause tuse cutters for any application except those listed in this tuse cutters on energized circuits, wire, or tuse cutters that are damaged or need parts replaced due to tuse cutter products on energized circuits, wire or Do s and Dont A N DO P E R AT E DC U T T E R SFrequently Asked QuestionsBARS,FLATBARS,ROUNDBARS,SQUAREB OLTS,RODS,SCREWS,RIVETSCABLE (ACAR)CABLE (ACSR)CABLE,ALUMINUMCABLE COMMUNICATIONSCABLE,COPPERCABLE,LEAD COVEREDCABLE,POWERCABLE,PRESTRESSEDCABLE ,RUBBER COVEREDCABLE,SOFT,LARGECABLE,STEELCHAINC HAIN,HARD ALLOYEHS GUY STRANDMETALS,HARDMETALS,MEDIUM HARDMETALS,SOFTNAILS,COTTER PINSNUT SPLITTINGPADLOCK HASPSPIPE,PVCPLASTIC,FIBERROD REINFORCINGROD STRAIGHTENERSTRAPPING STEELTIRE CHAINSTRUCK TIRE BEADSWIRE,BOX BINDINGWIRE,ELECTRICWIRE,FENCEWIRE,GUYWI RE,HOTWIRE,COPPERWIRE,MESHWIRE ROPEWIRE,SOLIDWIRE,SPRINGWIRE,STAINLESS STEELWROUGHT IRONWIRE SHELVINGC utter is the material to be cut?

5 (See chart below) size is the material to be cut?Capacities of all hand-operated cutters are shown opposite each catalog tool capacities are shown in the Power Tool Selector not exceed listed hard is the material to be cut?Many of the materials illustrated in the chart above are made in varying degrees of maxmum hardness ratings that each hand and power tool is designed tocut are shown under each tool in this Hard Metals: Up to Brinell 455/Rockwell C48 Hard Metals: Up to Brinell 400/Rockwell C42 Medium Hard Metals: Up to Brinell 300/Rockwell C31 Soft Metals: Up to Brinell 200/Rockwell numerous or few cuts be made in a day?The frequency of cuts to be made should be taken into consideration when choosing a manufacturers inexpensive hand cutters for light-duty work, heavy-duty cutters for tougher jobs, and Hydraulic and pneumatic cutters for extremely hard materials and production speed a factor in the cutting?

6 Choose the proper cutter to fit the job requirements,whether an occasional cut is called for or fast, continuous,industrial production not sure?Send material samples to:Cooper Hand Tools - Sumter PlantIndustrial ParkSumter, SC 29154 Attn:HKP Test MaterialNOTE:PROVIDE ANSWERS TO AS MANY OF THE QUESTIONS AS Always wear safety glasses/goggles when cutting. Cut in a safe area. Consider the safety of others. The harder the material being cut, the greater it is to become airborn during cutting. Use tools correctly! (Refer to Engineering Information section of this catalog) Use the correct tool for the work being performed. Maintain tools, power supplies, and hoses in safe working A N DO P E R AT E DC U T T E R SQuality Features of Porter CuttersThere are four basic jawdesigns. They are engineeredto give long, trouble-free lifeand the most efficient cuttingof the materials which theyare designed to GRIPSEasy on the grip for JOINTT ransforms 50 poundsof hand pressure onhandles to 4,000pounds pressure on cut-ting edges of CLOSETOGETHERMore cutting power withless TUBULARHANDLESG reater strength,lighter ADJUSTMENTOne adjustmentrealigns cuttingedges jaw boltsfrom turning or sloppy head, insurestrouble-free JAWSA lloy tool steel, dropforged, precisionground for maximumwear resistance andlonger cutting lifePRECISION CUTTING EDGESA ccurately beveled for specifictypes of cuts and different cutting blade styles areavailable for specific types or broad ranges ofcutting JAWS30 offset jawshave clipper-cutblades, designedfor cutting close orflush to a soft or medi-um-hard have center-or clipper-cutblades used forbroad.

7 Carbide-tippedblades for cuttinghard- and non-alloy chains andpadlock JAWSS traps keep thecutting edgesaligned under themost DesignsCutting Blades1234 CENTER-CUTBLADESS lightly roundedcutting edges,beveled on bothsides, broadencutting arebeveled on onlyone side forsmooth flush cutsthat are close to cutcoarse- or fine-strand cable withminimal strand BLADESB lades are at rightangles to handlesfor easier handlingand head-on closecutting of A N DO P E R AT E DC U T T E R S190 Industrial Grade, Center Cut Cutters General plant maintenance tool Drop-forged, precision ground, alloy tool steel jaws with center-cut blades Cuts soft, medium, or hard materials Maximum hardness of material to be cut:Brinell 455/Rockwell C48 Lockplate keeps jaws from loosening Toggle joints turn 50 pressure to 4000 pressure Screw-type adjustment realigns edges Steel handles with rubber gripsEND VIEWSoft and MediumHard MaterialsHard MaterialsApprox.

8 (Up to Brinell 300,(Up to Brinell 455,CatUPCW eightLengthRockwell C31)Rockwell C48)Replacement 3/41143565/1683/1651413C0371039134560090 MC0371039055293 1/22184573/8101/460013C0371039048500190M C0371039071345 1/43246107/16115/1680113C037103906205029 0MC0371039080948 1/24307621/2133/8100213C0371039075780390 MC03710390933612 7/86369149/16147/16110313C03710390859905 90MC03710391079017 1/8842106711/16181/2130513C037103909930 Series 2000 Bolt Cutter Drop-forged jaws with center-cut treated for wear resistance and long cutting life Cuts soft, and medium/hard materials Maximum hardness of material to be cut:Brinell 300/Rockwell C31 Toggle joints turn 50 pressure to 4000 pressure Precision cast, 1-piece, aluminum alloy handles with rubber gripsEND VIEWG eneral Purpose Center Cut Bolt CuttersSoft MaterialsHard MaterialsApprox.(Up to Brinell 200,(Up to Brinell 300,CatUPCW eightLengthRockwell C15)Rockwell C31)Replacement A N DO P E R AT E DC U T T E R S191 Industrial Grade, Clipper Cut Cutters All-purpose jaws with clipper-cut bladesfor close or flush cutting Not for cutting hard materials Maximum hardness of material to be cut:Brinell 300/Rockwell C31 Lockplate keeps jaws from loosening Toggle joints turn 50 pressure to 4000 pressure Screw-type adjustment realigns edgesEND VIEWSoft and MediumHard MaterialsHard MaterialsApprox.

9 (Up to Brinell 200,(Up to Brinell 300,CatUPCW eightLengthRockwell C15)Rockwell C31)Replacement 3/41143565/1681/461413NE0371039134870090 MNE0371039055743 1/22184573/8105/1680013NE037103904959019 0 MNE0371039071965 1/43246107/16113/8100113NE03710390631102 90 MNE0371039081248 1/24307621/2137/16110213NE03710390765303 90 MNE03710390941112 7/86369149/16141/2130313NE037103908698 All-purpose jaws with center-cut blades Cuts soft, medium, and hard metals Maximum hardness of material to be cut:Brinell 455/Rockwell C48 Lockplate keeps jaws from loosening Toggle joints turn 50 pressure to 4000 pressure Screw-type adjustment realigns edges Strong, lightweight fiberglass handles Popular cutterEND VIEWG eneral Purpose, Center Cut CuttersLightweight,Fiberglass HandlesSoft and MediumHard MaterialsHard MaterialsApprox.(Up to Brinell 300,(Up to Brinell 455,CatUPCW eightLengthRockwell C31)Rockwell C48)Replacement No.

10 0090FC0371039054513 1/2218 1/44643/8101/460013C0371039048500190FC03 71039070734 1/2224 1/26227/16115/1680113C0371039062050290FC 0371039080327 1/2430 1/27751/2133/8100213C0371039075780390FC0 3710390929911 1/2536 1/29279/16147 A N DO P E R AT E DC U T T E R S Recommended for the most demanding hand cutting applications Heavy-duty straps support the jaws Maximum hardness of material to be cut:Brinell 455/Rockwell C48 Lockplate keeps jaws from loosening Toggle joints turn 50 pressure to 4000 pressure Screw-type adjustment realigns edges Available with tubular steel or lightweight, fiberglass handlesHard Metal, Wire ReinforcingCatUPCW eightLengthRod and BarReplacement 1/23246105/1680113CX0371039062360290 MCX0371039081009 1/44307623/810 (#3 Bar)0213CX0371039076080390 MCX03710390935014 1/87369147/16110313CX0371039086120590 MCX03710391081318 1/484210671/213 (#4 Bar)0513CX037103909961As above, but with lightweight, fiberglass 1/22246105/1680113CX0371039062360390 FCX03710390931211 1/25369147/16110313CX037103908612 Angular-style jaws with clipper-cut blades, have a 30 offset to keep work in view and hands clear of work surface while cutting Cuts soft and medium materials Maximum hardness of material to be cut.


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