M Toggles2 Bracket Mount - futureelectronics.com

1 NKK Switches email: Phone (480) 991-0942 Fax (480) 998-1435 toggles series M Distinctive CharacteristicsAntirotation design, standard on noncylindrical levers, mates toggle and bushing; bottom of toggle has two fl atted sides which fi t into a complementary opening inside bushing. Antijamming design protects contacts from damage due to excessive downward force on torque bushing construction prevents rotation or separation from frame during insulating barriers increase isolation of circuits in multipole devices and provide added protection to contact diallyl phthalate case has a UL fl ammability rating of sealed terminals prevent entry of solder fl ux and other external insulating barriers increase insulation resistance and dielectric actuator block, lever, and interior guideprevent switch failure due to biased lever of frame to case well above base and terminals provides 1,500V dielectric SizeNKK Switches email: Phone (480) 991-0942 Fax (480) 998-1435 toggles series M General SpecificationsElectrical Capacity (Resistive Load) Power Level (code W).

2 6A @ 125V AC & 3A @ 250V AC 4A @ 30V DC for On-None-On & On-None-Off; 3A @ 30V DC for all other circuits Logic Level (code G): maximum @ 28V AC/DC maximum (Applicable Range ~ @ 20mV ~ 28V) Logic/Power Level (code A): Combines W & G ratings Note: Find additional explanation of dual rating & operating range in Supplement Ratings Contact Resistance: 10 milliohms maximum for silver; 20 milliohms maximum for gold Insulation Resistance: 1,000 megohms minimum @ 500V DC Dielectric Strength: 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts and case for 1 minute minimum Mechanical Life: 100,000 operations minimum; 50,000 operations minimum for flat, locking, & splashproof devices Electrical Life: 25,000 operations minimum for silver; 50,000 operations minimum for gold; 50,000 operations minimum for silver at 3A @ 125V AC Nominal Operating Force: for Single Pole; for Double Pole; for Three Pole; for Four Pole Angle of Throw: 25 Materials & Finishes Toggle: Brass with chrome plating Frame: Stainless steel Bushing: Brass with nickel plating Support Bracket : Steel with tin plating Case: Diallyl phthalate resin (UL94V 0) Movable Contactor: Phosphor bronze with silver or gold plating Movable Contacts: Silver alloy (code W); copper with gold plating (code G); or silver alloy with gold plating (code A) Stationary Contacts: Silver with silver plating (code W); copper or brass with gold plating (code G); or silver with gold plating (code A) Terminals: Copper or brass with silver plating.

3 Or copper or brass with gold platingEnvironmental Data Operating Temp Range: 30 C through +85 C ( 22 F through +185 F) Humidity: 90 ~ 95% humidity for 96 hours @ 40 C (104 F) Vibration: 10 ~ 55Hz with peak-to-peak amplitude of traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours Shock: 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Sealing: Panel seal bushing options B3 & D3 meet IP67 of IEC60529 Standards Installation Mounting Torque: ( lb in) double nut for large bushing; (13 lb in) double nut & (6 lb in) single nut for all other bushingsProcessing Soldering: Wave Soldering (PC version) for Gold: See Profile A in Supplement section. Manual Soldering for Gold: See Profile A in Supplement section. Wave Soldering (PC version) for Silver: See Profile B in Supplement section.

4 Manual Soldering for Silver: See Profile B in Supplement section. Note: Lever must be in OFF (center) position while soldering. Cleaning: These devices are not process sealed. Hand clean locally using alcohol based & Certifications Flammability Standards: UL94V 0 for case UL Recognized: All models recognized at 6A @ 125V AC, 3A @ 250V AC or maximum @ 28V DC maximum; UL File No. ; add /U to end of part number to order UL mark on switch. C-UL Recognized: All models recognized at 6A @ 125V AC, 3A @ 250V AC or maximum @ 28V DC maximum; C-UL File No. ; add /C-UL to end of part number to order C-UL mark on switch. CSA Certified: All models recognized at 6A @ 125V AC or 3A @ 250V AC or maximum @ 28V maximum; CSA File No. 023535-0-000; add /C to end of part number to order CSA mark on Switches email: Phone (480) 991-0942 Fax (480) 998-1435 Switches email: Phone (480) 991-0942 Fax (480) 998-1435 SWITCH ORDERING EXAMPLEB racket PC Mount miniature toggles series M SMALL ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ConeToggle dimensions are based on use with a.

5 350 ( ) bushing; add .070 ( ) to toggle length when combin-ing with a .280 ( ) bushingM20 POLES1 SPDT2 DPDTSP3 TSMALL ( ) Smooth with ( ) Smooth with ( ) Threaded with ( ) Threaded with KeywayDeduct Bracket thickness of .020 ( ) from above dimensionsBUSHING FOR LOCKING LEVERSL2 Smooth with Keyway for Lever LockLOCKING ( ) Dia. Locking LeverS2S22 CIRCUITS2ON NONE ON3 ONOFF ON5ON NONE (ON)8(ON) OFF (ON)9 ONOFF (ON)4 ONONON6(ON) ON (ON)7 ONON (ON)( ) = Momentary3-ON circuits**Standard Toggle & Bushing Combinations:SS2 & S2A2 IMPORTANT: Switches are supplied without UL, C-UL & CSA marking unless speci-fied. Specific models & ratings noted on General Specifications ON-NONE-ON ( ) Smooth Bushing with KeywayCONTACT MATERIALS & RATINGS WSilver; Rated 6A @ 125V AC & 3A @ 250V ACGGold; Rated max @ 28V AC/DC maxAGold over Silver; Rated6A @ 125V AC & max @ 28V AC/DC maxDESCRIPTION FOR TYPICAL ORDERING EXAMPLEM2022SS2G13-BCRed Cap on.

6 413 ( ) Bat ToggleTERMINALSWith ( ) Straight PC with .465 ( ) ( ) Straight PC with .630 ( ) ( ) Straight PC with ( ) BracketWith Reinforced ( ) Straight PC with .465 ( ) ( ) Straight PC with .630 ( ) ( ) Straight PC with .953 ( ) BracketGold Contacts with ( ) Straight PC Terminals with Bracket .465 ( ) LongOPTIONAL CAPSBFor S Bat ToggleCConical Cap for S Bat ToggleCAP COLORSAB lackBWhiteCRedEYellowFGreenGBlueG13 For Locking LeverSupplied with nickel platedcap as standardOptionalAluminum CapsABlackCRedGBlueHGrayBCNKK Switches email: Phone (480) 991-0942 Fax (480) 998-1435 PC Mount miniature toggles series M SMALL TOGGLESI mportant: Toggle length changes based on bushing selected. All illustrations are shown with .350 ( ) long bushing. When using a .280 ( ) long bushing, toggle lengthincreases .070 ( ).Standard Material & Finish: Brass with Bright ChromeContact factory for optional finishes.

7 25 ( ).098 ( ).256( ).16525 ( ) ( ).55025 ( ) ( ) .64025 ( ) ( ). ( ) ( ) ( ) ( )Flatted E2( ).19725 ( ).840( ). ( )FlattedE4 Toggle Position( ) = MomentaryConnected TerminalsThrow & SchematicsPoleModelDownCenterUpDownCente rUpSPM2012M2013M2015M2018M2019 ONONON(ON)ON NONEOFFNONEOFFOFFONON(ON)(ON)(ON)2-3 OPEN2-1 SPDTDPM2022M2023M2025M2028M2029 ONONON(ON)ONNONEOFFNONEOFFOFFONON(ON)(ON )(ON)2-3 5-6 OPEN2-1 5-4 DPDTPOLES & CIRCUITSK eywayKeywayFor 3 Throw (3-On)PoleModelConnected Terminals & SchematicsExternal ConnectionDownCenterUpSPM2024M2026M2027O N(ON)ONONONON ON(ON)(ON) 2-3 5-6 2-3 5-4 2-1 5-4 External connection must be made during field SP3T model utilizes a double pole base.(out)632145(out)(out)ExternalConnCo mmon(in)1 (out)4 (out)6 (out)2 (in)35 External Connection1 (out)4 (out)6 (out)2 (in)35 External Connection1 (out)4 (out)6 (out)2 (in)35 External ConnectionPOLES & CIRCUITSNote: Terminal numbers are not actually on the ( ) ( )BatS325 ( ) ( ).

8 413( ).20025 ( ) .100( ). ( ) ( )BatS2( ) ( ) .200( ).256( ) 2 (COM)13461325(COM)NKK Switches email: Phone (480) 991-0942 Fax (480) 998-1435 PC Mount miniature toggles series M .350 ( )Smooth with KeywaySMALL ( )Threaded with KeywayS1S2A1( ) ( ).220 ( ).024( ) ( ).256( ) ( )Smooth with ( )Threaded with KeywayA2 For A2, S2, A1, or S1 Bushing with Keyway For A1 or S1 Bushing with Locking RingMaximum Panel Thickness with Standard Hardware: .102 ( )When using this bushing, toggle length is increased by .070 ( ).When using this bushing, toggle length is increased by .070 ( ). Maximum Panel Thickness with Standard Hardware: .031 ( )Standard Hardware: 2 Hex Nuts (AT513H)1 Lockwasher (AT509) 1 Locking Ring (AT507H)For dimensions, see Accessories & Hardware section.( ) ( ).098( ).031( ).280( ).035( ) ( ).020( ) ( ).098( ).031( ).350( ).

9 035( ) ( ).020( ) ( ).098( ).031 ( ).3501/4-40 Thd( ).035( ).020( ) ( ).098( ).031 ( ).2801/4-40 Thd( ).035( ).020 Smooth with KeywayLL2 LOCKING LEVER & BUSHINGL ocking MechanismLever Material & Finish: Brass with Chrome PlatingSupplied with Cap AT427 Material & Finish:Brass with Nickel PlatingColor Codes forOptional Anodized Aluminum Capson-off-onon-on-on3 positions lockon-none-(on)1 position locks(on)-off-(on)(on)-on-(on)1 position lockson-none-on2 positions lockon-off-(on)on-on-(on)2 positions lockBlackARedCBlueGGray (natural aluminum)HCap for Locking Lever( ).650( ).591 ( ).366 ( ).035( ) ( ).275( ).31525 ( ) ( ) ( ).020( ).031( ).098( ) Switches email: Phone (480) 991-0942 Fax (480) 998-1435 PC Mount miniature toggles series M CONTACT MATERIALS & RATINGSS ilver over SilverPower Level6A @ 125V AC & 3A @ 250V ACGold over Brass or CopperLogic maximum @ 28V AC/DC maximumNote: See Supplement section to find complete explanation of operating over SilverPower Level or Logic Level6A @ 125V AC or maximum @ 28V AC/DC maximumNote: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within the same application.

10 See Supplement section to find complete explanation of dual rating and operating CAPS & CAP COLORSPCB footprints are on the following Typical Switch Dimension S Bat ToggleAT444 Conical Cap forS Bat ToggleCBBlackACap ColorsAvailable:WhiteBRedCYellowEGreenFB lueGMaterial:PolyethyleneMaterial:Polyet hylene25 ( ) ( ).452( ). ( ) Terminal ( ) ( ) Terminal ( ) ( ) Terminal ( ) ( ) Terminal ( ) ( ) Terminal ( ) ( ) Terminal ( ) BracketStraight PC Mount with BracketStraight PC Mount with Reinforced Bracket ( ) ( ).532( ).47225 NKK Switches email: Phone (480) 991-0942 Fax (480) 998-1435 PC Mount miniature toggles series M BRACKETLENGTH ( ).358( ).250( ).046( ) ( ).177( ).189 BRACKETLENGTH( ).177( ).189( ).189( ).500( ) ( ) ( ).250 BRACKETLENGTH( ).177( ).189( ).189( ).126( ).500( ) ( ) ( ).315( ).126( ).046( ) ( ).