M413XT MAINTAINER OWNER / OPERATOR / …

1 M413XT MAINTAINER OWNER / OPERATOR / PARTS manual M413XT MAINTAINER Serial Number: M413XT MAINTAINER Specification Number: Sold & Serviced by: Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 1 of 130 Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 2 of 130 TABLE OF CONTENTS Section A Safety: ..Pages 5 Section B Specifications: ..Pages 13 Section C Controls & Accessories:..Pages 17 Section D Operations: ..Pages 25 Section E Fuels & Lubrication:..Pages 31 Section F Transportation & Theft Deterrents.

2 Pages 37 Section G Troubleshooting: ..Pages 41 Section H Service:..Pages 47 Section I Storage: ..Pages 61 Section J Parts manual :..Pages 65 Section K Warranty Statement: ..Pages 129 Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 3 of 130 Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 4 of 130 M413XT Section A - Safety DANGER Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. May also alert against unsafe practices.

3 The above Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! It stresses an attitude of Heads Up for Safety and can be found throughout this OPERATOR s manual and on the machine itself. BEFORE YOU OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. Our Company ALWAYS takes the OPERATOR and his/her safety into consideration when designing our machinery and we guard exposed moving parts for the OPERATOR s protection. However, some areas can NOT be guarded or shielded in order to assure proper operation.

4 Therefore, this OPERATOR s manual , and Decals on the machine, warn of further danger and should be read and observed closely. ALWAYS keep this manual in a convenient place for instant reference and NEVER make repairs or adjustments that you do not fully understand. If you require additional information or service, contact you authorized PSI Dealer. REMEMBER! It is the OWNER s responsibility to communicate information on the safe use and proper maintenance of this machine! This includes providing understandable interpretation of these instructions for operators who are not fluent in reading English. MANDATORY SAFETY SHUTDOWN PROCEDURE BEFORE cleaning, adjusting, lubricating, or servicing the unit: 1. Bring machine to full parking stop on level surface.

5 Never park on a slope or hillside. 2. Fully retract and lower the Moldboard and the Attachment(s) to the ground. 3. Place controls in Neutral and set Park Brake. 4. Idle engine for gradual cooling. 5. Turn the Starter Key Switch to OFF position and remove key. Take the key with you for security reasons. Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 5 of 130 M413XT Section A - Safety NOTE When Engine is stopped and the Starter Key Switch is in the ON position, a Light will come on until the Key Switch is in the OFF position. Loss of Battery power will result if the switch is left in the ON positiWhen Engine is stopped and the Starter Key Switch is in the ON position, a Light will come on until the Key Switch is in the OFF position. Loss of Battery power will result if the switch is left in the ON position.

6 On. ONLY when you have taken these precautions can you be sure it is safe to proceed. Failure to follow the above procedure, could lead to death or serious bodily injury. ONLY when you have taken these precautions can you be sure it is safe to proceed. Failure to follow the above procedure, could lead to death or serious bodily injury. ADDITIONAL SAFETY REMINDERSADDITIONAL SAFETY REMINDERS USER/ OPERATOR SAFETY PRACTICES as established by applicable industry standards are included in this OPERATOR s manual and are intended to promote SAFE OPERATION of the machine. These guidelines do not preclude the use of good judgment, care and common sense as may be indicated by the particular job site work conditions. It is essential that operators be physically and mentally free of mind altering drugs and chemicals, and thoroughly trained in the safe operation of the machine.

7 Such training should be presented completely to all new operators and should not be condensed for those claiming previous experience. Information on OPERATOR training is available from several sources including the manufacturer. Some photographs in this manual may show Doors, Guards and Shields open or removed for illustration purposes ONLY. BE SURE that all Doors, Guards, and Shields are in their proper operating positions BEFORE starting the Engine to operate the unit. The OPERATOR MUST know the capabilities and work applications for the machine, and operate it at speeds slow enough to insure complete control at all times. When working on slopes or near drop offs, use good judgment. ONLY operators with sufficient experience should attempt such work.

8 Be alert and avoid loose or soft surface conditions that could cause sudden tipping or loss of control. Avoid side hill travel wherever possible by driving up or down the slope. In case of slippage on grade, turn the machine IMMEDIATELY down hill. Keep the blade crossways and lowered for extra stability when scarifying across slopes. Operating in virgin terrain (called pioneering) is especially dangerous. Be sure you know how this is done. Avoid falling branches, trees, and up-turning roots, and do not drive onto brush piles, logs, or large rocks. IF YOU ARE NOT CAREFUL WHILE OPERATING THIS MACHINE, ANY OF THE ABOVE FACTORS COULD CAUSE THE MACHINE TO TIP AND THROW YOU OUT OF THE OPERATOR S STATION, WHICH MAY CAUSE SERIOUS BODILY INJURY OR DEATH! ALWAYS wear your seat belt!

9 Calder Brothers Corporation Model: M413XT Maintainer12/17/2008 Page 6 of 130 M413XT Section A - Safety ALWAYS keep hands, feet, and arms inside of the OPERATOR s Station when operating the machine! ALWAYS wear appropriate personal safety gear as called for by the job or working conditions! ALWAYS be aware of pinch point areas on the machine such as Wheels to Frame, Cylinders to Frame, Moldboard and Attachment to Frame! ALWAYS maintain a safe distance from electric power lines or buried cables, and avoid any electrically charged conductor! Contact can result in electrocution. Call your proper local authorities for utility line locations BEFORE starting a job! ALWAYS check the job site for terrain hazards, obstructions and bystanders! NEVER by-pass the Starter Key Switch when starting the Engine.

10 ALWAYS use the jump-starting procedure detailed in the Service chapter! NEVER use your hands to search for hydraulic fluid leaks. Hydraulic fluid is pressurized. Escaping fluid can be invisible and can penetrate the skin, causing a serious injury! If any fluid is injected into your skin, see a doctor familiar with this type of injury at once! Injected fluid MUST BE surgically removed by a doctor or gangrene may result! Do NOT operate the machine where the weight, with all attachments installed, exceeds approved load limits! Do NOT allow minors or any unqualified personnel to operate or be near the machine unless properly supervised. This is strictly a single Seat, NO passenger machine! Do NOT start the Engine or operate any Controls unless properly seated in the OPERATOR s Seat and ALWAYS wear your seat belt!