MAC Servo Drives with servo drive modules - PennineUK.com

1 MAC Servo Driveswith Servo drive modulesApplications manualDOK-ANAX**-TDM+KDS+MAC-AW02-EN-Pma nnesmannR exrothengineeringIndramatRexroth2 TDM and KDS 18. Januar 1994 3 DOK-ANAX**-TDM+KDS+MAC-AW02-EN-PMAC Servo driveswith TDM and KDS Servo drive modulesApplications manual120-0001-B301-02 Sept. documentation is used for: The definition of the range of applications Assembly and installation Commissioning and fault clearanceTitle:Type of documentation:Document No.:Date:Replacement for:About this documentation Unless expressly agreed, transmission and reproduction of this docu-ment, exploitation and communication of its contents are not are liable to actions for damages. All rights to patents andregistered designs reserved.

2 (DIN 34-1)We reserve the right to make changes to the contents of the documentand the availability of the :4 TDM and KDS 18. Januar 1994 Documentation overviewDocumentation overview: MAC Servo Drives MAC Servo driveswith TDM and KDSservo drive modulesServo drivesMACFig.: Documentation overview: MAC Servo Drives InformpreselectCNC systemsand AC drivesCNC systemsandAC drives70 028 MACMACMAC maintenance-freeAC Servo drives71 119 MAC 21 MAC 25 MAC 41 MAC 63 MAC 71 MAC 90 MAC 92 Applications data MAC 21 (71115)Applications data MAC 25 (71113)Applications data MAC 41 (71116)Applications data MAC 63 (71104)Applications data MAC 71 (71105)Applications data MAC 90 (71106)Applications data MAC 92 (71107)Applications data MAC 93 (71108)Applications data MAC 112 (71109)Applications data MAC 114 (71110)Applications data MAC 115 (71112)Applications data MAC 117 (71114)Project planning MAC 132B ( )Applications doc.

3 MAC 160 ( )Fan units for fittingto MACservomotorsFan unitsfor fitting to MACservomotorsApplications servodrivesElectrical connections:MAC ACservomotorsCable doc.:connectionaccessories forINDRAMAT drivesAC Servo Drives fordirect connection tothe mains via TVD,TVR, KVR powersupply modulesSelection gearsSP planet gearsServicing gearsServicing connections:MAC AC servomotors73101 Cable doc.:connectionaccessories forINDRAMAT drivesProject planning209-0050-4399 MAC 93 MAC 112 MAC114 MAC 115 MAC 117 MAC132 BMAC 160 Selectdimension, plan(mor design, assembly)Assembly, installation of Servo drive modules ,commissioning, troubleshooting, drive system diagnosticsYou have this documentation5 TDM and KDS 18.

4 Januar 1994 Documentation overviewAssembly, installation of Servo drive modules ,commissioning, troubleshooting, drive system diagnosticsInformpreselectAC servomotorswith integralSP planet gearsPlanet gearsProject planning- SP 140-IL ( )- SP 180 ( )- SP 210 ( )- SP 240 ( )- SP 350 ( )Planet gearsProject planning- SP 060 ( )- SP 075 ( )- SP 100 ( ) -SP 140 ( )SP140100075SP 060350240SP140 -IL180210 MAC 63-1605 VMAC servomotors with position feedback units,Applications- Add-on incremental encoder for MAC 63 to MAC 160, 5 volt squarewave signals( )- Add-on incremental encoder for MAC 25 & MAC 41, 5 volt squarewave signals( )- Add-on incremental encoder for MAC 63 to MAC 160, 10-16 volt squarewave signals( )- Add-on incremental encoder for MAC 63 to MAC 160, 5 volt sinewave signals( )- Add-on absolute-value encoder for MAC 63 to MAC 160( )MAC 25+415 VMAC 63-1605 VMAC 63-160absolute valueSelectdimension, plan(motor design, assembly)

5 SafetydevicesStarting interlock functionfor TDM Servo devicesfor the protection of personnelin plant and machinery usingAC servomotorswith integralSP planet gears,Project servomotorswith integralworm gears,Project servomotorswith integralGST tandem gearsAC servomotors withintegral worm gearsAC servomotorswith integralGST tandem gears,Project interlockfunctionTDM6 TDM and KDS 18. Januar 1994 7 TDM and KDS 18. Januar 1994 ContentsContents1. Mode of operation of the MAC Field of application .. Construction of the Servo drive system .. Operation of the Servo drive system .. MAC servomotor .. 172. Functions for the Speed-controlled drive with speed set-point input.

6 Available torque M(max), M(KB), M(dN) .. Torque reduction via Ired input .. Torque-controlled drive (tandem drive , master-slave drive ) .. Emergency-stop function .. 233. Handling the MOD programming Determining type of Servo drive and motor .. Input weighting and speed set-point smoothing(matching to NC) .. Rating plates, labels and circuit diagrams .. 384. User inputs/output525. Connections and Protection of personnel and equipment .. Assembly .. Preferred arrangement of modular units in the control cabinet . Front view with accessories .. KDS Servo drive module cold running technology .. Power reduction for increased temperatureand installation altitude.

7 Dimensional drawing and installation dimensionsof Servo drive modules .. Connecting up and wiring the Servo drive module .. Mains connections .. Connection accessories as supplied .. Power connections .. Motor power cables .. Evaluation of the motor thermostat contact .. Motor feedback cables .. Position feedback units .. 808 TDM and KDS 18. Januar 1994 Signal cables .. Earthing connections .. Interference suppression measures .. Interference sources in the control cabinet .. Use of radio equipment .. Radio interference suppression .. Connection and wiring diagrams .. 826. Protection of personnel and machinery .. Safety of personnel .. Protection of equipment and machinery.

8 Tools and equipment required for commissioning .. Checks with the equipment switched off .. Mains supply requirements .. Installed drive components .. Instructions for replacing the MOD programming module .. Wiring and conductor cross-sections .. Terminals and connecting points .. Power-up sequence (overview) .. Checks with the control voltage applied .. Checks after the power infeed has been connected .. Check after the drive has been connected .. Matching to the NC .. Checking the drive configuration .. 1157. Troubleshooting and Construction of the monitoring system in the modules (Fig. 71) .. Effective troubleshooting .. Possible causes of malfunctions, general.

9 Fault messages at the terminal strips .. LED diagnostic displays .. Diagnostic displays on the power supply modules .. Diagnostic displays on the drive modules .. General faults and possible remedial measures .. 1388. Notes on equipment replacement1409. Summary of diagnostic displays on modules1429 TDM and KDS 18. Januar 1994 Contents10. Summary of Important motor data .. Important data on Servo drive modules .. 15711. Equipment fuses in the individual modules15812. Technical data of Servo drive modules15913. Type designations of drive components (type codes)17314. Overview of the most important standards applicable to INDRAMAT drive components 17915. List of key words18010 TDM and KDS 18.

10 Januar 1994 11 TDM and KDS 18. Januar 19941. Mode of operation of the MAC drive1. Mode of operationof the MAC ApplicationsThe MAC drive is especially designed for high-accuracy Servo applica-tions in NC machine tools for metal machining and wood working,transfer lines, automation systems, as well as in production machines inthe automotive is usually operated as a variable-speed drive in the position control loopof an NC. In this case a speed set-point is fed to the drive from the MAC Servo drive has the following application-specific functions: High short-time acceleration moments Torque reduction via I(red) input, which can be used for examplewhen running up to a fixed stop,for reducing the load on the mechanical system coupled to the motorunder specific operating conditions,for operating with controlled torque to load moving mechanical devices.