Magnum DS Low Voltage Power Circuit Breakers …

1 RP01301001 EFor more information visit: Magnum DS Low Voltage Power Circuit Breakers ( ansi ) Renewal Parts and Accessories Renewal PartsSupersedes ,Pages 1 25, dated October 2001. DescriptionPage Magnum DS Air Circuit Breakers Renewal Parts and Accessories Procedure for Identifying breaker Type .. 2 Ordering Instructions.. 2 Non-Warranty Repair.. 2 Magnum DS breaker Catalog Identification .. 3 Magnum DS Fixed Mounted breaker (800 3200 A) .. 4 Magnum DS Drawout breaker (800 3200 A) .. 4 Magnum DS Drawout breaker Type MDS (4000 6000 A) .. 5 Magnum DS Drawout Cassette (800 3200 A).. 5 breaker Mechanism and Related Parts .. 6 Current Path .. 8 Electrical Attachments .. 9 Cassette (Cell) Attachments .. 13 breaker Accessories .. 15 External Accessories.

2 16 Mechanical Interlock Configurations.. 17 Mechanical Interlock External Accessories .. 18 Basic breaker Parts .. 19 Trip Units .. 21 Magnum Test Accessories .. 23 NOTE:Items in this Renewal Parts Data Book are designed for field installation by qualified eaton s Cutler-Hammer busi-ness if assistance for field installation is required, or for information about any parts not referenced or identified. For more information visit: Renewal Parts Page 2 Effective: June 2003 Magnum DS Power Circuit Breakers Renewal Parts and Accessories Procedure for Identifying breaker Type MDS Type breaker A Low Voltage air Circuit breaker family name B breaker family designation number C breaker frame size in amperes D Interrupting capacity rating E Accessories F Catalog numberThe Catalog Number is a 25-digit number located on the breaker s nameplate.

3 An example of this number is: n MDSC183 LEA32 MAAMNA2 YNNNAXE aton s Cutler-Hammer Magnum E Circuit Breakers can be identified using either the Cat# or the (General Order Number) which is located on the breaker s nameplate. An example of this number is: n #1234567 It: 001 Ordering Instructions 1. Check the nameplate to identify the type of breaker you have. (If adding accessories or options to existing Breakers , you must also provide the information for those accessories.)2. Identify the part(s) from the photos Determine the Style or Catalog Number for the required Specify the quantity Order the parts from your local Cutler-Hammer State the method of shipment. Non-Warranty Repair The Cutler-Hammer business offers non-warranty factory repair service for Magnum Breakers .

4 A non-warranty breaker is one that has exceeded its original factory warranty. The non-warranty repair service features: n Quality Magnum Breakers repair specified and audited by factory engineers according to procedures. n Only genuine new Cutler-Hammer replacement parts. n Original factory specifications and design drawings used by factory trained technicians. n One-year factory warranty issued from date of shipment from repair center. n Repair lead time of four to six NOTE:Cutler-Hammer Engineering Services and Systems offers parts installation and authorized repair. Call 1-800-498-2678 for the CHESS District Operating Center nearest you. RP01301001 EFor more information visit: Renewal Parts Effective: June 2003 Page 3 Magnum DS Power Circuit Breakers Renewal Parts and Accessories Magnum DS breaker Catalog Identification Table 1.

5 Catalog Numbering System 1 6000 A breaker available only in ABCABC configuration. Must order Forced Cooled Module from Asheville. Note: Narrow Frame available as Drawout up to 1600AF, 65 kA. Note: Narrow Frame available as Fixed Mounted up to 2000 A, 65 Circuit breaker FrameN = Narrow FrameS = StandardMDAX-1234567891011 121314151617181920212223242513 and 14. Trip UnitNN = Unprotected22 = 220 LI52 = 520 LSI5G = 520 LSIGM2 = 520M LSIMT = 520M LSI 24/48 VdcMU = 520M LSI 120 VacMV = 520M LSI 240 VacMG = 520M LSIGMH = 520M LSIG 24/48 VdcMM = 520M LSIG 120 VacMN = 520M LSIG 240 VacME = 520M LSIA 24/48 VdcMC = 520M LSIA 120 VacMF = 520M LSIA 240 VacCT = 520MC LSI 24/48 VdcCU = 520MC LSI 120 VacCV = 520MC LSI 240 VacCH = 520MC LSIG 24/48 VdcCM = 520MC LSIG 120 VacCN = 520MC LSIG 240 VacCE = 520MC LSIA 24/48 VdcCC = 520MC LSIA 120 VacCF = 520MC LSIA 240 Vac1A = 1150 LSI 24/48 Vdc1C = 1150 LSI 120 Vac1E = 1150 LSI 240 Vac1F = 1150 LSIG 24/48 Vdc1G = 1150 LSIG 120 Vac1H = 1150 LSIG 240 Vac1J = 1150 LSIA 24/48 Vdc1K = 1150

6 LSIA 120 Vac1M = 1150 LSIA 240 Vac18. UVR/Second STN = NoneA = 110 - 127 Vac (Instant.)R = 208 - 240 Vac (Instant.)C = 24 Vdc (Instant.)G = 32 Vdc (Instant.)H = 48 Vdc (Instant.)E = 110 - 125 Vdc (Instant.)F = 220 - 250 Vdc (Instant.)X = 380 - 415 Vac (Instant.)J = 480 Vac (Instant.)K = 600 Vac (Instant.)1 = 110 - 127 Vac/Vdc (2nd ST)2 = 208 - 250 Vac/Vdc (2nd ST)3 = 24 Vdc (2nd ST)4 = 48 Vdc (2nd ST)23. Latch Check Switch/Load Side VoltmeterLCS Metering TU Volt. ConfigurationConnection (1150 Only)N = None StandardM = None Load (1150 Only)L = SR StandardY = SR Load (1150 Only)C = Cust StandardD = Cust Load (1150 Only)19. Auxillary SwitchN = None2 = 2A/2B4 = 4A/4B6 = 6A/6B21. PadlocksN = NoneM = MetalP = PlasticC = Block Close PB MetalH = Block Close PB Plastic22.

7 Operations Counter / Keylock X Counter Keylock N None None K None Kirk C None Castell R None Ronis A Counter None Y Counter Kirk L Counter Castell H Counter Ronis15. Shunt TripN = NoneA = 110 - 127 Vac/VdcR = 208 - 250 Vac/VdcC = 24 VdcH = 48 Vdc16. Motor OperatorM = Manual OperatedN = 110 - 125 VacP = 220 - 250 VacL = 24 VdcK = 48 VdcW = 110 - 125 VdcT = 220 - 250 Vdc17. Spring ReleaseN = NoneA = 110 - 127 Vac/dcR = 208 - 250 Vac/dcC = 24 VdcH = 48 Vdc4. Interrupt/Withstand5 and 6. Continuous Amperes7. Poles8. Mounting Configuration9. Nameplate Language11 and 12. Sensor/Plugs4 = 42/425 = 50/506 = 65/658 = 85/85C = 100/85 - 100/1003 = Three4 = Four08 = 80016 = 160020 = 200030 = 300032 = 320040 = 4000 ABCABC50 = 5000 ABCABC60 = 6000 ABCABC4N = 4000 AABBCC5N = 5000 AABBCCF = Fixed FrontH = Fixed HorizontalV = Fixed VerticalW = Drawout VerticalL = Drawout (Narrow Frame)E = EnglishA = SpanishNN = None01 = 10002 = 20005 = 25003 = 30004 = 40006 = 60007 = 63008 = 80010 = 100012 = 120016 = 160020 = 200025 = 250030 = 300032 = 320040 = 400050 = 500060 = 600024.

8 Shipping InstuctionsA = Fixed or Drawout ACB AloneC = Drawout ACB in Narrow Cassette Drawout ACB in Universal CassetteP = Drawout ACB in Pre-Wired Narrow Cassette Drawout ACB in Pre-Wired Universal CassetteS = Drawout ACB in Narrow Cassette with Shutters Drawout ACB in Universal Cassette with ShuttersW = Drawout ACB in Pre-Wired Narrow Cassette with Shutters Drawout ACB in Pre-Wired Universal Cassette with Shutters24. Future UseX = All Breakers20. OTS/Bell AlarmN = None with Trip IndicatorE = None without Trip IndicatorY = 2 Form C1 For more information visit: Renewal Parts Page 4 Effective: June 2003 Magnum DS Power Circuit Breakers Renewal Parts and Accessories Magnum DS Fixed Mounted breaker (800 3200 A) Standard Frame Shown Front View Without CoverRear View Magnum DS Drawout breaker (800 3200 A) Standard Frame Shown Front ViewRear ViewOptional Accessories(Pages 15 17)Trip Unit(Page 21)Motor Operator(Page 9)FaceplateButtons & Flags(Page 7)ChargingHandleOptional OperationsCounter(Page 6)Mounting Feet(Page 20)Arc Chutes(Page 20)Optional VerticalAdapters(Page 8)Current Sensor(Page 11)Charging HandleTrip Unit(Page 21)Trip UnitCover(Page 22)Levering-In(Page 7)Front Cover(Page 19)Faceplate Buttons & Flags(Page 7)Optional OperationsCounter (Page 6)Arc Chutes(Page 20)Current Sensor Door (Page 20)Primary DisconnectFinger Cluster(Page 8)

9 RP01301001 EFor more information visit: Renewal Parts Effective: June 2003 Page 5 Magnum DS Power Circuit Breakers Renewal Parts and Accessories Magnum DS Drawout breaker Type MDS (4000 6000 A) Front View Magnum DS Drawout Cassette (800 3200 A) Universal Standard Cassette Shown Rear ViewFront ViewCharging HandleTrip Unit(Page 21)Trip Unit Cover(Page 22)Levering-in(Page 7)Front Cover(Page 19)Handle(Page 19)Faceplate Buttons & Flags(Page 7)Front Cover(Page 19)Secondary Terminal Block(Page 13)Back PlaneSecondary Terminal Block(Page 13)Rejection Pins(Page 13)Shutters(Optional)Cassette Secondary Disconnect Block(Page 13)Copper Line& Load Stabs(Page 14)Cassette Extension Rails For more information visit: Renewal Parts Page 6 Effective: June 2003 Magnum DS Power Circuit Breakers Renewal Parts and Accessories breaker Mechanism and Related Parts Table 2.

10 breaker Accessories TrayTable 3. breaker Key Interlock Provision 1 The Cutler-Hammer business does not supply lock or key, only the provision. Table 4. Operations Counter DescriptionCatalogNumber Tray where UVR Shunt, Spring Releases and Auxiliary Switch Mount 2A10891G01 LockTypeLockRequired 1 KeyRequired 1 CatalogNumber RonisCastellKirk1104 ACL1019 KC40 10 ProtecCL1062 KC40 MBRLCKRMBRLCKCMBRLCKKH ardwareIncludedLock Not SuppliedShown for Reference only(Kirk Shown) DescriptionCatalogNumber Mechanical Counter MCOUNTH ardwareIncluded RP01301001 EFor more information visit: Renewal Parts Effective: June 2003 Page 7 Magnum DS Power Circuit Breakers Renewal Parts and Accessories breaker Mechanism and Related Parts (Continued) Table 5. Levering Door and Door MechanismTable 6.