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Magnum DS, SB and IEC low voltage power circuit breakers ...

Technical Data TD013013 ENEffective June 2018 Supersedes February 2016 ContentsDescription PageProcedure for identifying breaker frame ..2 Ordering instructions ..2 Non-warranty repair ..2 Magnum DS breaker catalog identification ..2 Magnum DS fixed mounted breaker , standard frame (800 3200 A) ..3 Magnum DS drawout breaker , double wide (800 3200 A) ..3 Magnum DS drawout breaker , frame MDS (4000 6300 A) ..4 Magnum DS drawout cassette (800 3200 A) ..4 breaker mechanism and related parts ..5 Current path components ..7 Electrical accessories ..10 Cassette (cell) attachments ..14 Internal accessories ..17 External accessories ..18 Mechanical interlock configurations ..19 Mechanical interlock accessories ..20 Standard breaker replacement parts ..21 Trip unit kits and trip unit replacement parts ..23otee:NItems in this renewal parts data book are designed for field installation by qualified personnel.

Figure 1. Magnum fixed mounted breaker (800–3200 A) Front view Rear view Option operations counter (page 5) Primary disconnect finger cluster (page 8) Current sensor (page 12) Figure 2. Magnum drawout breaker (800–2000 A), standard frame shown; up to …

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Transcription of Magnum DS, SB and IEC low voltage power circuit breakers ...

1 Technical Data TD013013 ENEffective June 2018 Supersedes February 2016 ContentsDescription PageProcedure for identifying breaker frame ..2 Ordering instructions ..2 Non-warranty repair ..2 Magnum DS breaker catalog identification ..2 Magnum DS fixed mounted breaker , standard frame (800 3200 A) ..3 Magnum DS drawout breaker , double wide (800 3200 A) ..3 Magnum DS drawout breaker , frame MDS (4000 6300 A) ..4 Magnum DS drawout cassette (800 3200 A) ..4 breaker mechanism and related parts ..5 Current path components ..7 Electrical accessories ..10 Cassette (cell) attachments ..14 Internal accessories ..17 External accessories ..18 Mechanical interlock configurations ..19 Mechanical interlock accessories ..20 Standard breaker replacement parts ..21 Trip unit kits and trip unit replacement parts ..23otee:NItems in this renewal parts data book are designed for field installation by qualified personnel.

2 Contact Eaton if assistance for field installation is required, or for information about any parts not referenced or identified . Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories2 Technical Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON for identifying breaker frameABCDEFMDS type breakerA Low- voltage air circuit breaker family nameB breaker family designation numberC breaker frame size in amperesD Interrupting capacity ratingE AccessoriesF Catalog numberThe Catalog Number is a 25-digit number located on the breaker s nameplate .An example of this number is: MDSC183 LEA32 MAAMNA2 YNNNAXE aton s Magnum circuit breakers can be identified using either the Catalog Number or the General Order Number (G .O . #), Item Number, and Sequence Number that are located on the breaker s nameplate .An example of what will be seen on the nameplate is: G.

3 O . #1234567 It: 001, Seq 002 Ordering instructions1. Check the nameplate to identify the type of breaker you have . (If adding accessories or options to existing breakers , you must also provide the information for those accessories .)2. Identify the part(s) from the photos shown .3. Determine the style or catalog number for the required parts .4. Specify the quantity required .5. Order the parts from your local Eaton distributor .6. State the method of shipment .IMPORTANTEATON S ENGINEERING SERVICES & SYSTEMS (EESS) OFFERS PARTS INSTALLATION AND AUTHORIZED REPAIR. CALL 1-800-498-2678 FOR THE EESS DISTRICT OPERATING CENTER NEAREST repairEaton offers non-warranty factory repair service for Magnum breakers . A non-warranty breaker is one that has exceeded its original factory warranty .The non-warranty repair service features: Quality Magnum breaker repair specified and audited by factory engineers according to procedures Only genuine new Eaton replacement parts Original factory specifications and design drawings used by factory trained technicians One-year factory warranty issued from date of shipment from repair center Repair lead time of four to six weeksMagnum DS breaker catalog identificationFor Magnum breaker catalog number identification or order entry options, please visit Eaton.

4 Com/ Magnum and view catalog Volume 4 circuit Protection, or search CA08100005E on Eaton .com .3 Technical Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON view (standard frame)Rear view (narrow frame)Trip unit (page 24)Charging handle (page 22)Faceplate, buttons, and flags (page 6) Arc chutes (page 23)Figure 1. Magnum fixed mounted breaker (800 3200 A)Front viewRear viewOption operations counter (page 5)Primary disconnect finger cluster (page 8) Current sensor (page 12)Figure 2. Magnum drawout breaker (800 2000 A), standard frame shown; up to 3200 A available not shown4 Technical Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON handle (page 21)Front cover (page 21)Center handle (page 22)Faceplate, buttons, and flags (page 6)Trip unit (page 24)Trip unit cover (page 25)Front cover (page 21)Figure 3.

5 Magnum drawout breaker (ANSI 4000 6000 A, IEC 4000 6300 A), standard double wide Secondary disconnect block (page 11)Rear viewFront viewSecondary terminal blocks (page 14)Rejection pins (page 15)Cassette extension rails (page 22)Shutters (optional) (page 17) Back plane (page 17)Figure 4. Magnum drawout cassette (800 3200 A), universal standard frame OEM cassette shown5 Technical Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON mechanism and related partsTable 1. Magnum replacement mechanism sub-assembly kitsFrame size Continuous ampere ratingInterrupting rating Number of poles Style number Narrow 800 200042, 50, 65, 10032C13202A3442C13202A354000 65, 85, 10032C13202A6342C13202A64 Standard 800 1600 42,50, 6532C13202A3442C13202A38800 1600 85, 10032C13202A3642C13202A602000 3200 65, 85, 10032C13202A4042C13202A60 Double standard 3000, 4000, 5000 85, 10032C13202A6342C13202A64 Standard 1200, 1600, 2000 150, 20032C13202A61800 20032C13202A341200, 1600, 2000 20032C13202A363200 13032C13202A40 Double standard 4000 5000 13032C13202A632500, 3200 5000 150, 20032C13202A65 Table 2.

6 breaker accessories trayDescriptionStyle numberTray where UVR shunt, spring releases, and auxiliary switch mount2A10891G01 Table 3. breaker key interlock provisionHardwareIncludedLock not supplied shown for reference onlyLock typeLock required aKey required aCatalog/ style numberRonis110 4 AProtecMBRLCKRC astellCL1019CL10 62 MBRLCKCKirkKC40---10KC40 MBRLCKKM agnum CES MBRLCKEF ront cover key interlock hole plug 76260DK12Ha Eaton does not supply lock or key, only the 4. Operations counter kitHardwareIncludedDescriptionCatalog numberMechanical counterMCOUNTT able 5. Levering door and door mechanismHardwareIncludedBreaker frameStyle numberMDS2A10894G02 MWI2A10894G01SB2A10894G036 Technical Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON 6. Levering mechanism assemblyHardwareIncludedPrefixContinuous ampere ratingNumber of polesFrame sizeStandardColorStyle numberMDSUp to 32003 StandardANSI Medium grey2A10855G05 MDSUp to 32004 StandardANSIM edium grey2A10855G06 MDS3200.

7 4000 and above6 DoubleANSIM edium grey2A10855G07 MDS4000 and above8 DoubleANSIM edium grey2A10855G08 MDNUp to 20003 NarrowANSIM edium grey2A10855G15 MDNUp to 20004 NarrowANSIM edium grey2A10855G16 MDN4000 and above6 Double narrowANSIM edium grey2A10855G19 MDN4000 and above8 Double narrowANSIM edium grey2A10855G20 MWIUp to 40003 StandardIECDark grey2A10855G25 MWIUp to 40004 StandardIECDark grey2A10855G26 MWNUp to 20003 NarrowIECDark grey2A10855G21 MWNUp to 20004 NarrowIECDark grey2A10855G22 MWN40006 Double narrowIECDark grey2A10855G23 MWM40008 Double narrowIECDark grey2A10855G24 MWI4000 and above6 DoubleIECDark grey2A10855G27 MWI4000 and above8 DoubleIECDark grey2A10855G28 SBSUp to 30003 StandardANSIL ight grey2A10855G01 SBSUp to 30004 StandardANSIL ight grey2A10855G02 SBSUp to 20003 NarrowANSIL ight grey2 A10855G11 SBSUp to 20004 NarrowANSIL ight grey2A10855G12 SBS2500, 3000, 4000, 50003 DoubleANSIL ight grey2A10855G03 SBS3000, 4000, 50004 DoubleANSIL ight grey2A10855G04 SBN40003 Double narrowANSIL ight grey2A10855G17 SBN40004 Double narrowANSIL ight grey2A10855G18 Table 7.

8 Opening spring and guideHardwareIncludedDescription aStyle numberReturns pole shaft to open position2A10893G01a Needs two sets for 4000 A and above 8. Faceplate, buttons, and flagsHardwareIncludedDescriptionStyle numberFaceplate, buttons, and flags2A10895G01 Reverse color button kit2410895G99 aFaceplate and flags2C12299G03On buttons2 A10290G04 Off buttons2A10299G02a Includes faceplate with buttons and Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON path componentsTable 9. breaker stationary contact kitHardwareIncludedStandard frame shownaContinuous ampere ratingStandardInterrupting capacity (kA)Number of polesFrame typeKits requiredStyle number800 ANSI42/503 Standard12A10896G02800/1200/1600 ANSI653 Standard12A10896G02800/1200/1600 ANSI85/1003 Standard12A10896G03800 (MDSL)ANSI2003 Standard12A10896G021200/1600 ANSI503 Standard12A10896G021200/1600 (MDSL)ANSI2003 Standard12A10896G031200/1600/2000 (MDSX)ANSI2003 Standard12A10896G231200/1600/2000 (SBSE)ANSI1503 Standard12A10896G232000 ANSI65/85/1003 Standard12A10896G032000 (MDSL)ANSI2003 Standard12A10896G042500/3000/3200 ANSI65/85/100/1303 Standard12A10896G04800 ANSI42/504 Standard12A10896G06800/1200/1600 ANSI654 Standard12A10896G06800/1200/1600/2000 ANSI85/1004 Standard12A10896G071200/1600 ANSI504 Standard12A10896G062000 ANSI654 Standard12A10896G072500/3000/3200 ANSI65/85/1004 Standard12A10896G082500/3000 (SBSE)

9 ANSI1503 Double a22A10896G233200/4000/5000/6000 (MDSE)ANSI1503 Double a22A10896G233200/4000/5000 (MDSX)ANSI2003 Double a22A10896G233200/4000/5000/6000 (MDDX)ANSI2003 Double a22A10896G044000 ANSI85/1003 Double a22A10896G035000/6000 ANSI85/1003 Double a22A10896G044000 (SBSE)ANSI1503 Double a22A10896G045000 (SBSE)ANSI1503 Double a22A10896G234000 ANSI85/1004 Double a22A10896G075000/6000 ANSI85/1004 Double a22A10896G08800/1200/1600 ANSIUp to 1003 Narrow12A10896G12800/1200/1600 ANSIUp to 1004 Narrow12A10896G154000/5000 ANSI65/85/1003 Double narrow a22A10896G214000/5000 ANSI65/85/1004 Double narrow a22A10896G22800/1000/1250/1600 IEC40/653 Standard 12A10896G02800/1000/1250/1600 IEC85/1003 Standard 12A10896G032000 IEC65/85/1003 Standard 12A10896G032500/3200 IEC65/85/100/1253 Standard 12A10896G044000 IEC65/85/1003 Standard 12A10896G04800/1000/1250/1600 IEC40/654 Standard 12A10896G06800/1000/1250/1600/2000 IEC85/1004 Standard 12A10896G072000 IEC654 Standard 12A10896G072500/3200 IEC65/85/100/1254 Standard 12A10896G084000 IEC65/85/1004 Standard 12A10896G084000 IEC65/85/1003 Double standard a22A10896G035000/6300 IEC85/1003 Double standard a22A10896G044000 IEC65/85/1004 Double standard a22A10896G075000/6300 IEC85/1004 Double standard

10 A22A10896G04800/1000/1250/1600/2000 IEC40/50/653 Narrow 12A10896G12800/1000/1250/1600/2000 IEC40/50/654 Narrow12A10896G154000 IEC65/85/1003 Double narrow a 22A10896G214000 IEC65/85/1004 Double narrow a22A10896G08a Not required for narrow Data TD013013 ENEffective June 2018 Magnum low- voltage power circuit breakers (ANSI and IEC) renewal parts and accessories EATON 10. Primary disconnects (finger clusters) breaker frameContinuous ampere ratingStandardFrame sizeInterrupting capacity (kA)Style numberThree-pole (includes qty. 6)Four-pole (includes qty. 8)MDS800 ANSIS tandard422A10898G092A10898G13 MDS 800/1200/1600 ANSIS tandard50/652A10898G102A10898G14 SBS 800/1200/1600 ANSIS tandard652A10898G102A10898G14 MDS/SBS 800/1200/1600 ANSIS tandard85/1002 A10898G112A10898G15 MDSL/MDDX800 ANSIS tandard2002A10898G36 MDSL/MDDX1200/1600 ANSIS tandard2002 A10898G11 MDSX/MDDX1200/1600 ANSIS tandard2002A10898G12 MDN800/1200/1600 ANSIN arrow42/50/65/1002A10898G292A10898G26 SBN800/1200/1600 ANSIN arrow50/65/1002A10898G222A10898G26 MDS2000 ANSIS tandard65/85/1002 A10898G112A10898G15 MDSL/MDSX/MDDX2000 ANSIS tandard2002A10898G12 MDS2500/3000/3200 ANSIS tandard65/85/1002A10898G122A10898G16 MDS/SBS 4000 ANSID ouble 85/1002 A10898G11 (2)2A10898G15 (2)MDS4000 ANSID ouble1302A10898G12 (2) MDS/SBS 4000 ANSID ouble narrow65/85/1002A10898G342A10898G35 MDSE4000 ANSID ouble1502A10898G12 (2) MDSX/MDDX4000/5000 ANSID ouble2002A10898G12 (2) MDS5000 ANSID ouble 85/1002A10898G12 (2)2A10898G16 (2)


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