MAINTENANCE MANUAL

1 DIESEL GENERATORSINGLE-PHASE: KDE2200X/E KDE3500X/E/T KDE5000X/E/T KDE6500X/E/T/TA KDE6700T/TA KDA6700TA/TAOTHREE-PHASE: KDE6500X3/E3/T3 KDE6700T3/TA3 KDA6700TA3/TAO3 MAINTENANCE MANUAL PREFACEWARNINGP lease read this instruction and ensure understand all regulations concerning handling, check and MAINTENANCE thoroughly prior to to follow this instruction may cause serious operation is likely to lead accidents. Operate and maintain the machine on the basis of thorough understanding of this instruction. Place this instruction in the fitting box or near machine after reading because it is regularly this introduction is lost or damaged, please order one from local KIPOR provide this introduction to another user whom machine will be transferred may be improved or modified.

2 Therefore actual conditions may be different from this introduction. If you have any doubt, please consult local KIPOR dealer. Machine is the special diesel generator for ground information contained in this introduction are extremely important. Please read and understand Specifications Technical Parameters vs Voltage Diagram of Generating Set Output Characteristic Dimension Drawing Principle and Wiring Diagram for Various Models of Generating Information Description of Proper MAINTENANCE Safety Precautions Regulations Precautions Name of Generating Set Series Number Norm for Generating Set Torque List (Torque Value)

3 Factory Settings of Generating Set Troubleshooting Open-shelf Diesel Engine and Quiet Generating Set Symptom and Possible Cause Chart of Troubleshooting Checks List Fuel Oil Engine Oil Air Cleaner Starting Performance of Generating Set Starting Starting Battery during the Running Check Characteristic Check Check Overload Operation Check Stopping of Generating and intake/exhaust parts Oil Engine Oil Tank / Fuel Oil Filter Pipe / Oil Pump Cleaner Panel Receptacle Receptacle or Terminal Post Switch Breaker Oil Alerting Apparatus of Rotor Plate Plate Transformer of Intelligent Control Panel for KDE6700TA/TA3 Setting List of Switch Position for Address Setting1.

4 SPECIFICATIONS1-1 Main technical SpecificationsModelKDE3500 XKDE3500 EKDE6500 XKDE6500 EKDE3500T KDE3700 TKDE2200 XKDE2200 EGenerating SetRated frequency (Hz)Rated output power (kVA)Max. power (kW)Rated current ( A)Rated rotation speed (r/min )Phase Power factor (cos)Excitation typeDC outputGenerator structureGenerator Insulation gradePole phaseSelf-excitation 12 voltage (V) phaseSingle phaseSingle phase11111 One bearing, Self ventilationRotation magnetic field, rotor chuteBBBB22222KM170 FKM178 FKM186 FKM178 FKM178 FOne cylinder, 4 choke, air cooled, inlined, diesel engineEngine modelEngine typeBore choke (mm)70557862867278627862 ModelKDE3500 XKDE3500 EKDE6500 XKDE6500 EKDE3500T KDE3700 TKDE2200 XKDE2200 EStructure typeEngineDisplacement(L)Compression rateRated power kW/(r/min)

5 Fuel modelLubricating oil modelVoltage deviation at steady stateFrenquency rateVoltage wave type distortion rate(zero load)Insulation resistence(at cold station)Fuel consumption rate( )Capability of fuel tank(L)Continuous running time(Hr)Overall dimension(mm) (LWH)Net weight (kg)Starting typeNoise level(dBA/7m)(at rated load) :53 E:6077 Open frameo# (summer), -10# (winter),-35# (chill cold) dieselSAE10W30(above CC grade) phase 5% Three-phase 8%2MX:Recoil starter;E:Recoil starter/Electric starter37015146404805307077 Open frame360158720492650X:95 E:10079 Open starter/Electric starterX:Recoil starter;E:Recoil starter/Electric starterElectric starterElectric starterGenerating setModelKDE6700T/TA/TAOKDE6500X3/E3/T3 KDE6700T3/TA3/TAO3 KDE6500 TGenerating SetRated frequency (Hz)Rated output power (kVA)Max.

6 Power (kW)Rated current ( A)Rated rotation speed (r/min )Phase Power factor (cos)Excitation typeDC outputGenerator structureGenerator Insulation gradePole numberSingle phaseSelf-excitation 12 voltage (V)Single phase11 One bearing, Self ventilationRotation magnetic field, rotor chuteBBB2222KM186 FKM186 FKM186 FKM186 FOne cylinder, 4 choke, air cooled, inlined, diesel engineEngine modelEngine typeBorechoke (mm)867286728672867250505060606kVA7kVA23 03000240/12036003000360036003000400/2304 00/230416/240416 (lag) (lag) 12 VNo 12 VBNote: Explaination for generating set model: KDE is the generating set, 2200 is the set model. Function code: X is recoil starter E is electric starter set, T is electric starter silent set, A is digital control panel set, O is automatic starter and automatic change function with ATS.

7 A, O code only used for above 6700 set typeEngineDisplacement(L)Compression rateRated power kW/(r/min)Fuel modelLubricating oil modelVoltage deviation at steady stateFrenquency rateVoltage wave type distortion rate(zero load)Insulation resistence(at cold station)Fuel consumption rate( )Capability of fuel tank(L)Continuous running time(Hr)Overall dimension(mm) (LWH)Net weight (kg)Starting typeNoise level(dBA/7m)(at rated load) # (summer), -10# (winter),-35# (chill cold) dieselSAE10W30(above CC grade) phase 5% Three-phase 8% starterGenerating setModelKDE6700T/TA/TAOKDE6500X3/E3/T3 KDE6700T3/TA3/TAO3 KDE6500 TElectric starterElectric starterElectric starterMain technical specification of single-phase and three-phase generator sets ModelRated frenquency (Hz)Rated output(kW) Rated output (V)Rated current(A)PhasePoweer factor (cos)Rated welding current(A)Welding work voltage(V)Welding workcondition (DC)Welding and generating set Generating work condition (AC)Welding voltage at zero load(V)Welding continous load rate(%)Diameter of welding rod(mm)Adjusting range of welding current (A)

8 Rotation speedr/minExciation typeRectify typeConnecting typeInsulation gradeVoltage deviation at steady stateFrenquency rateMotorPole numberEngine modelEngine typeDisplacement(ml)Bore x stroke(mm)Compression rateRated power Kw/(r/min)Fuel modelLubricating oil modelFuel consumption( )Oil tank capacity (L)Continuous running time(h)Overall dimension(L W H)[mm(in)]Net weight[kg(1bs)]Starting typeNoise level [db(A)@7m](at rated load)StructureXXEngineSetVoltage wave type distortion rate(zero load)3000 360003000 36000 Self exciation and automatic voltage adjusting(AVR)IGBT+three-phase rectify bridge(PWM ) IGBT+three-phase rectify bridge(PWM)Single chute band damping.

9 Single . cooledInlined .single . cooledSAE10W30 (above CC grade) E12036016 T:7915x547x74218875EW/XWOpen-frameTWSile nt0#(Summer) -10#(Winter) -35#(Chill cold)Light dieselXW: Recoil starterEW/TW: Electric starter70BB1-2 The set power and voltage characteristic curvesThe following curves indicate generator performance at average conditions. The performance may vary according to ambient generator set leave the factory, voltage is set beyond rated voltage. When generator set start running, output voltage should be equal to rated output, as load time increase, rated voltage decrease.(1) AC external characteristic curves of KDE2200X/E generator sets (2)AC external characteristic curves of KDE3500X/E generator setsACouputvoltageV1301201101000 2 4 6 8 10 12 14 16 18 20 KDE2200X/E120V2502402302200 2 4 6 8 10 KDE2200X/E240V0 2 4 6 8 10 KDE2200X/E18161412100 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 KDE3500X/E120V130120110100 KDE3500X/E240V0 2 4 6 8 10 12 14 16 18250240230220 KDE3500X/E18161412100 2 4 6 8 10130120110100 KDE6500X/E120V0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 422502402302200 2 4 6 8 10 12 14 16 18 20 22 KDE6500X/E240 VKDE6500X/E0

10 2 4 6 8 10 18161412100 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 KDE6500X/E120V13012011010025024023022018 16141210(3)AC external characteristic curves of KDE6500X/E generator sets(4)AC external characteristic curves of KDE6500T generator sets0 2 4 6 8 10 12 14 16 18 20 22 KDE6500X/E240 VKDE6500X/E0 2 4 6 8 10 (5)AC external characteristic curves of KDE6700T/TA generator sets(6)AC external characteristic curves of KDE6700T3/TA3 generator sets(7)AC external characteristic curves of KDE6500EW/XW generator sets130120110100 KDE6700T/TA120V0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 422502402302200 2 4 6 8 10 12 14 16 18 20 22 KDE6700T/TA240 VKDE6700T/TA0 2 4 6 8 10 1816141210 KDE6500EW/XW7570656055504540353025180160 120100806040432416400 KDE6700T3/TA3416V/240 VKDE6700T3/TA32502402200 2 4 6 8 2502402302200 2 4 6 8 0 2 4 6 8 10 12 0 KDE6500EW/XW1-3 Overall dimension drawing Unit mm KDE2200X/E generator setsKDE3500X/E generator setsKDE6500X/E/X3/E3 generator setsKDE6500T/T3