MAINTENANCE SCHEDULE - Toyota-Tech.eu

1 6/24/2008 MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 milesIncludes updates from MARCH until JUNE '08 New information: hilux and Hiace running changeMAINTENANCE OPERATIONSnew informationI: Inspect and correct or replace as ENGINER: Replace or change or : CleanHiluxHilux2KD-FTV( D4D)2KD-FTV( D4D)1KD-FTV( D4D) 1,000 ##KUN15,25 KUN26 1,000 ( ): for reference01/0803/0705/0706/0708/0806/070 8/08*5II I Timing pulley*5II I Timing belt cover*5CC C Valve Clearance *I : Sensory Inspection*I(Every 48 months) *I : Sensory InspectionII(Every 48 months) Drive beltV-ribbed beltInitial 72 months; then,every 12 months V-ribbed beltInitial 72 months; then,every 12 months Engine oil (API: CF-4)*1 Normal RRRRRR Every 12 months SevereRRRRRRRRRRRR Every 6 months OMMSR elace when the reminder light comes on or after max.

2 Months NormalRRRRRR Every 12 months SevereRRRRRRRRRRRR Every 6 months OMMSR elace when the reminder light comes on or after max. months Cooling and heater system *2 IIIE very 24 months Engine coolantRR Initial: 36 months II I First replace at 150,000 km (90,000 miles); after, every km ( miles) IIIIIIE very 12 months IIIE very 24 months Fuel filterREvery 72 months Diesel smokeIIEvery 48 months IEvery 48 months Air flow meter (for EURO IV vehicles)*5 SEvery 48 months IIIE very 24 months *1: You may also use API CF, CE or 's choiNMSC's choiNMSC's choice*2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.

3 *4: Only use " toyota Super Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long life hybrid organic acid technology (= combination of low phosphates and organic acids)*5: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the timing belt and abnormal wear on the timing pulley. Remove dust and sand from the timing belt cover. Inspect at km ( miles); after, inspect every km( miles)IR II Fuel tank cap, fuel lines, connectionsEngine oil filterExhaust pipes and mountingsLLC (green/pink) *3S-LLC (pink) *4 Dusty road SERVICE INTERVALS:Odometer reading or months, whichever comesfirstMAINTENANCE ITEMSODOMETER READINGR eplace every 150,000 km (90,000 miles)Timing BeltInspect at km ( miles); after, inspect every km( miles)Air cleaner filterNormalIIII I: Every 6 months R:Every 48 monthsI I: Every 12 months R:Every 48 monthsIIIIIIIRIMAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 milesIncludes updates from MARCH until JUNE '08 New information: hilux and Hiace running changeCorrection: "Propeller shaft bolts" retroactively added on hilux 2 WDMAINTENANCE OPERATIONSI: Inspect and correct or replace as necessaryT: Tighten to specified informationCHASSIS AND BODY 1/2 R: Replace or change or.

4 LubricatecorrectionsHilux2 WDHilux4 WDHilux2 WDHilux4WD 1,000 15 30 45 60 90 MonthsKDN145,150 KDN165,170 KUN15 KUN25 KUN25,26 1,000 9 18 27 36 5401/0803/0701/0803/0705/0706/0708/0805/ 0706/0708/08No MAINTENANCE III Every 24 months NormalIII Every 24 months SevereIIIIII Every 12 months NormalIIIIII Every 12 months SevereIIIIIIIII IIIE very 6 months III Every 24 months RRR Every 24 months III Every 24 months Vacuum pump for brake booster (Diesel engine only) Inspect every 195, 000 km (117, 000 miles)11 11 1111 11 Power steering fluidA/T fluid DEXRON II or IIIIII Every 24 months NormalIII Every 24 months SevereIIIIII Every 12 months NormalLLL Every 24 monthsSevereLLLLLL Every 12 monthsREvery 24 months RR Every 24 monthsNormalLLLLLL Every 24 months111 11 SevereLLLLLLLLL LLLE very 12 months111 11 NormalTTT Every 24 months SevereTTTTTT Every 12 months NormalTTTTTT Every 24 months SevereTTTTTTTTT TTTE very 12 months NormalIII Every 24 months SevereIIIIII Every 12 months NormalTTT Every 24 months SevereTTTTTT Every 12 months NormalIII Every 24 months SevereIIIIII Every 12 months NormalIEvery 48 months SevereREvery 48 months NormalII Every 48 months SevereRR Every 48 months NormalII Every 36 months NormalIEvery

5 48 months SevereIRI: Every 36 monthsR: Every 72 months NormalIRI: Every 36 monthsR: Every 72 monthsSevereIRIRI: Every 18 monthsR: Every 36 monthsTransfer oilNormalII Every 48 months SevereRR Every 48 months 1: Lubricate within 24 hours after submergin1: Lubricate within 24 hours after submerging11: Includes necessary replacement of the blades1: Lubricate within 24 hours after submerging11: Includes necessary replacement of the blades11: Includes necessary replacement of the blades1: Lubricate within 24 hours after submerging11: Includes necessary replacement of the blades1: Lubricate within 24 hours after submergingClutch fluidSAE J1703 or FMVSS No. 116 DOT3 Steering knuckle, drag link, kingpin, center arm andsteering linkage greaseSERVICE INTERVALS:Odometer reading or months, whichever comes firstBrake pipes and hosesSteering wheel, linkage and steering gear boxBrake fluidSAE J1703 or FMVSS No.

6 116 DOT3 ODOMETER READINGMAINTENANCE ITEMSB rake linings and drums(Include brake linings of parking brake)Brake pads and discsBrake pedal and parking brakeClutch pedalFront suspension arm bushing grease (screw type)Manual transmission oilGear oil API:GL-4 or GL-5 Propeller shaft grease NLGI shaft boltsDrive shaft bootsDrive shaft boltsSuspension ball joints and dust coversA/T fluid WSAutomatic transmission fluidGear oil API:GL-4 or GL-5 Other than T-IV (ATFD-II or DEXRON-III(II)6/24/2008 MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 milesIncludes updates from MARCH until JUNE '08 New information: hilux and Hiace running change; Particle filter MAINTENANCE addedMAINTENANCE OPERATIONSI: Inspect and correct or replace as : Tighten to specified informationCHASSIS AND BODY 2/2R: Replace or change or 1,000 30 45 60 75 90 MonthsKDN145,150 KDN165,170 KUN15 KUN25 KUN25,26 1,000 18 27 36 45 5401/0803/0701/0803/0705/0706/0708/0805/ 0706/0708/08 Front differential oil - separated from transmission Gear oil API.)

7 GL-5 RRR Every 48 months RRR Every 48 months NormalRR Every 24 months SevereRRRR Every 12 months NormalRRR Every 24 months22 SevereRRRRRR Every 12 months22 NormalIII Every 24 months SevereIIIIII Every 12 months Severe onlyTTTTTT Every 12 months Tires and inflation pressureIIIIII Every 12 months NormalRRR-- Dusty roadRRRRRR-- Heater filter*1 IIIIII Every 12 monthsCorrosion InspectionIII Every 24 months *1: customers have to inspect by themselves (not a dealer operation)2: include thrust bush grease of drive shaftParticle filterHigh efficiency typeODOMETER READINGF ront and rear suspensionBolts and nuts on chassis and body SERVICE INTERVALS:Odometer reading or months, whichever comes firstMAINTENANCE ITEMSRear differential oil Gear oil API: GL-5 Wheel bearing grease (Tapered roller type wheel bearingonly) and ball joint greas