Manual Release Installation Instructions

1 FW8, FW35, FW2500 & FW2535 series Slide Bracket Parts Manual Release Installation Instructions Manufactured AFTER May 1, 1982. AIR Release AIR & Manual Release . and Fifth Wheel Heights Fifth Wheel Heights and Fifth Wheel Heights for FW8. Brackets are available only as part of complete bracket assemblies . XA-2524-R. XA-7001 (air) or XA-7011. XA-2501. ( Manual ). Rubber XB-2502. XA-01586 bushings included. XA-2503. XA-0372-A.. See Page 4. Manual Release . All Fifth Wheel Heights AIR & Manual Release . Fifth Wheel Heights XA-0756. Brackets are available XB-03730-1 only as part of complete XA-03082 bracket assemblies . XB-2502 XA-7002 (air) or XA-7012. XA-01586 ( Manual ). Rubber XA-2503. bushings included. XA-03748 XA-0372-A.

2 XA-2501. XA-02748-1.. See Page 4. AIR Release . and Fifth Wheel Heights for FW35. AIR & Manual Release . XB-C-375-C-125. Fifth Wheel Heights XA-0709. Brackets are available XA-0708 only as part of complete bracket assemblies . XB-338. XB-2083 XA-7301 (air) or XA-7311. XA-2501 ( Manual ). Rubber bushings included. XB-T-69-A XA-2503. XB-2502 XA-0372-A. XA-2524-R XA-01586. See Page 4. PLUNGER STYLES. USED PRIOR TO USED AFTER AIR & Manual Release . MAY 1, 1982 MAY 1, 1982. Fifth Wheel Heights Brackets are available only as part of complete bracket assemblies . XA-7003 (air) or XA-7013. ( Manual ). Rubber " bushings included. 23. 4. ". 49. XA-1658-2 2. (Air & single Manual Release ) See " Page 4. XA-2535-1 XA-0372-A. (Double Manual Release with handle) (Air & Manual Release ).

3 XL-FW153 1. Slide Bracket Parts FW2500-H, FW2535-H & FW2536-H series Manufactured PRIOR May 1, 1982. AIR Release AIR & SINGLE Manual Release . and Fifth Wheel Heights & Fifth Wheel Heights XB-T-64. XA-2503 XB-C-59 INTERCHANGABLE. WITH BRACKETS. ON PAGE 1. XA-1658-2. XB-2502 XB-1604-5. XA-2501. XA-2524-R. SINGLE Manual Release DOUBLE Manual Release . All Fifth Wheel Heights & Fifth Wheel Heights XA-0756 XB-T-64. XA-2503 XB-C-59 INTERCHANGABLE. XA-2501 WITH BRACKETS. XB-03730-1 ON PAGE 1. XA-03082. XA-1658-2. XB-2502. XB-1604-5. XA-03748. XB-3102-1. XA-02748-1. XA-2534. XB-3103. AIR Release AIR & SINGLE Manual Release . Fifth Wheel Heights Fifth Wheel Heights XB-T-69-A. XA-1658-2. INTERCHANGABLE. XB-2503 WITH BRACKETS.

4 XB-2502 XA-2508-R. ON PAGE 1. XA-2501. XA-2508-L. XB-2083 XA-2524-R. XB-C-59. XB-T-69-A XB-T-64 XB-1604-5. DOUBLE Manual Release . Fifth Wheel Heights INTERCHANGABLE. WITH BRACKETS. TF-TLN-2500 ON PAGE 1. Slider Spring Compressor Slider Bracket Maintenance Tool XB-C-59. XB-T-64 XB-1604-5. XB-3103. XA-2534. XB-3102-1. 2. Installation Procedure for RK-03156 Single Pull, Manual Release Kit Disassembly: 3. Install one of the locking pins (part no. XA-2503) that was removed earlier. To hold 1. Disassemble the existing bracket Release the pin in place in the clevis, exert slight hardware (air cylinder or existing Manual pressure against the clevis arm. (See Figure 3). Release hardware) using a Holland TF-TLN-2500. Slowly Release pressure on the spring with the Spring Compressor to compress the plunger TF-TLN-2500 until the retainer encloses the engagement springs (part no.)

5 XB-2502). pin. Repeat for the other side. WARNING IN. CE. F OR TO G. Always keep fingers away from a potential T N N. GH IO PRI. pinch point in the event that the spring T SLI IRECTTIL S D. ER D N E. compressor should accidently slip off its EX HER IN U LEAS. EIT LD P IS RE. mounting, releasing the spring force. HO RCE. FO. PIVOT PIN. 2. Remove the plunger retaining pin (part no. FIGURE 3. XA-2503) and any remaining hardware. 4. Remove the spring compressor and check for Assembly: free movement of the clevis arms. 1. Assemble the components of the RK-03156, as 5. Check for full engagement of both locking shown in Figure 1. plungers by tapping in with a mallet. 6. Position the pivot bracket flush against the edge of the slide plate tie plate.

6 (Shown in Figure 2). 7. Tack weld the pivot bracket in three places, as shown in Figure 2, using a minimum of a 1/4 . weld, 1/4 long. 8. Check for proper operation of the Release mechanism and full engagement of both plungers. If the mechanism doesn't function properly, check for an obvious obstruction or FIGURE 1 binding pivots. If one of the plungers doesn't fully engage, break the tack welds and 2. Install the assembled hardware onto the reposition the pivot, repeating Steps 6 and 7. bracket by locating the components, as shown 9. If the mechanism functions properly, finish in Figure 2, while sliding the clevis ends over welding the pivot bracket with three 1/4 . the plunger tails. welds, 1 long. (See Figure 2).

7 EITHER. TF-TLN-2500 THIS OR THIS 3 PLACES..25" 1"..25" 1". 3 PLACES FIGURE 2. 3. Procedure for Converting to Current Upshock Rubber Cushions on Holland Sliding Fifth Wheels Manufactured AFTER May 1, 1982. HOLLAND offers improved rubber upshock cushions for fifth wheel FIGURE 1. brackets (part no. XB-0011-2) used in its standard capacity over-the- NYLON. road fifth wheels. This improved cushion incorporates an integrally SLEEVE. molded nylon sleeve to assist in cushion support and pivot pin removal, if necessary for maintenance. (See Figure 1). The cushion can be retrofitted FIGURE 2. into any bracket assembly XB-0011-1. utilizing the XB-0011-1 cushion. (See Figure 2). XB-0011-2. The retrofit procedure is as follows: TYPICAL BRACKET FIGURE 3.

8 For units equipped with cushion w/o CUSHION SUPPORTS. supports, the top, moon-shaped XB-0011-1..25" .5". piece (part no. XA-03025) must " XA-03025 ". be removed. (See Figure 2). XA-03027. For units without cushion supports, the appropriate cushion BRACKET. support riser must first be added, WITH CUSHION SUPPORTS XA-03027 RISER. as shown in Figure 3. In the case XB-0011-1 .25" .5". of a 31 4 high bracket cap, no XA-03025. cushion support riser is required. XA-03026 ". ". After properly positioning the riser, weld in place, as described in Figure 3. BRACKET. WITH CUSHION SUPPORTS XA-03026 RISER. Install the new cushions by first XA-03025. lubricating them with a liquid detergent or soapy water XB-0011-1 " ". solution.

9 Then, tap in place, using a rubber mallet. BRACKET. WITH CUSHION SUPPORTS NO RISER REQUIRED. Copyright October 1999 Holland Hitch Company Holland Hitch Co. Holland Hitch of New Jersey Holland Atlantic Hitch Co. Holland Hitch of Texas, Inc. Holland Pacific Hitch Co. Holland Binkley Co. Holland Binkley Co. Holland, MI 49423 Whitehouse Station, NJ 08889 Denmark, SC 29042 Wylie, TX 75098 Milpitas, CA 95035 Warrenton, MO 63383 Holland Axle Division (616) 396-6501 (908) 534-4162 (803) 793-3313 (972) 442-3556 (408) 262-2550 (314) 456-3455 Delphos, OH 45833. (888) 396-6501 (888) 396-6501 (888) 396-6501 (888) 396-6501 (888) 396-6501 FAX (314) 456-6790 (419) 692-6015. FAX (800) 769-3299 FAX (800) 769-3299 FAX (800) 769-3299 FAX (800) 769-3299 FAX (800) 769-3299 FAX (419) 692-5815.

10 Holland Hitch of Canada, Ltd. Holland Equipment, Ltd. Holland Hitch Western, Ltd. Eurohitch, GmbH. Eurohitch ( ), Ltd. Holland Transtrade Nippon Holland, Ltd. Holland Hitch (Aust.), Ltd. Woodstock, Ontario N4S 7Z5 Norwich, Ontario N0J 1P0 Surrey, BC V3S 5K1 Schloss Holte Tipton, West Midlands Far East Sdn. Bhd. Tokyo, Japan Melton, Victoria, Australia (519) 537-3494 (519) 863-3414 (604) 574-7491 Germany United Kingdom Kuala Lumpur, Malaysia (03) 3461-9130 (03) 9743-6799. FAX (800) 565-7753 FAX (519) 863-2398 FAX (604) 574-0244 (05207) 89560 (021) 520-6116 (03) 734-2888 FAX (03) 3463-1407 FAX (03) 9747-9617. FAX (05207) 895656 FAX (021) 520-6070 FAX (03) 736-5588. 4.