MANUALLY PROPELLED, SEMI-ELECTRIC LIFT TRUCK

1 Big Lift LLCMANUAL NO. BL-M22-1011 - propelled , SEMI-ELECTRIC LIFT TRUCKO perationMaintenanceRepair Parts ListWARNINGDo not operate this TRUCK unless you have been autho-rized and trained to do so, and have read all warningsand instructions in Operator s Manual and on not operate this TRUCK until you have checked itscondition. Give special attention to wheels, battery, liftsystem (including forks or attachments, chains, andcables), brake, steering mechanism, guards andsafety TRUCK only from designated operating place any part of your body into the mast struc-ture or between the mast and the TRUCK . Do not carrypassengers. Keep feet clear of TRUCK and wear applicable traffic regulations.

2 Yield right ofway to pedestrians. Slow down at cross aisles andwherever vision is , stop, travel, steer and brake smoothly. Slowdown for turns and on uneven or slippery surfaces thatcould cause TRUCK to slide or overturn. Use specialcare when traveling without load as the risk of overturnmay be with lifting mechanism as low as look in direction of travel. Keep a clear view,and when load interferes with visibility, travel with special care when operating on ramps travelslowly, and do not angle or turn. Travel with not overload TRUCK . Check nameplate for capacityand load center using forks, space forks as far apart as load willpermit.

3 Before lifting, be sure load is centered, forksare completely under load, and load is as far back aspossible against load not handle unstable or loosely stacked loads. Usespecial care when handling long, high or wide loads, toavoid losing the load, striking bystanders, or tippingthe not handle loads which are higher than the loadbackrest unless load is secured so that no part of itcould fall forks or other lifting mechanism only to pick upor stack a load. Watch out for obstructions, not allow anyone to stand or pass under load or lift-ing leaving TRUCK , neutralize travel control, fullylower lifting mechanism and set brake. When leavingtruck unattended, also shut off OF CONTENTSBL-M22-1011 - 01-18-2019iSectionPageSectionPage1 DESCRIPTION.

4 FEATURES..1-12 OPERATION .. PRECAUTIONS.. AND CONTROLS.. INSTRUMENT PANEL .. FOOT ACTUATED FLOOR LOCK .. OPERATOR MAST HANDLES .. SPRING LOADED STEERING HANDLE .. MOVING, (POSITIONING) AND TURNING .. THE AND UNLOADING..2-43 PLANNED MAINTENANCE .. AND QUARTERLY CHECKS..3-13-3. BATTERY CARE.. GENERAL .. SAFETY RULES .. BATTERY CARE AND CHARGING .. BATTERY BATTERIES .. BATTERY CHARGER AND INDICATORS .. CHARGING .. CHAIN TROUBLESHOOTING ..4-15 LIFT SYSTEM SERVICING .. CHAIN WEAR CHAINS CHAINS REPLACEMENT.. FORKS.. REMOVAL .. INSTALLATION .. CYLINDER (63 INCH LIFT).. REMOVAL .. INSTALLATION .. CYLINDER (98 AND 118 INCH LIFT).

5 REMOVAL .. INSTALLATION .. 5-76 HYDRAULIC SYSTEM REMOVAL .. DISASSEMBLY AND REASSEMBLY .. INSTALLATION .. CYLINDER.. 6-37 ELECTRICAL SYSTEM SERVICING .. PUMP MOTOR.. CHARGER.. 7-18 FRAME AND RELATED PARTS SERVICING .. WHEEL REPLACEMENT.. WHEEL REPLACEMENT.. 8-19 ILLUSTRATED PARTS BREAKDOWN .. 9-1 LIST OF ILLUSTRATIONSF igurePageFigurePage1-1 NAME PLATE .. 1-11-2M22 LIFT TRUCK .. 1-22-1 LOAD CENTER .. 2-12-2 SAMPLE OF OPERATOR CHECK 2-22-3M22 LIFT TRUCK .. 2-33-1 LUBRICATION 3-45-1 FRAME (63 INCH LIFT) .. 5-25-2 FRAME (98 AND 118 INCH LIFT) .. 5-35-3 LIFT CARRIAGE (63 IN LIFT) .. 5-45-4 LIFT CARRIAGE (98 AND 118 IN LIFT) .. 5-55-5 ELECTRICAL AND HYDRAULIC SYSTEM.

6 5-66-1 ELECTRICAL AND HYDRAULIC SYSTEM .. 6-16-2 HYDRAULIC PUMP .. 6-26-3 LIFT CYLINDER .. 6-38-1 FRAME .. 8-29-1 FRAME (63 INCH LIFT) .. 9-29-2 FRAME (98 AND 118 INCH LIFT) .. 9-49-3 LIFT CARRIAGE (63 IN LIFT) .. 9-69-4 LIFT CARRIAGE (98 AND 118 IN LIFT) .. 9-79-5 ELECTRICAL AND HYDRAULIC SYSTEM .. 9-89-6 HYDRAULIC PUMP .. 9-109-7 LIFT CYLINDER .. 9-11 LIST OF TABLESiiBL-M22-1011 - 01-18-2019 TablePageTablePage2-1 OPERATOR 2-23-1 MONTHLY AND QUARTERLY INSPECTION AND SERVICE CHART .. 3-13-2 RECOMMENDED 3-33-3 LUBRICATION 3-44-1 TROUBLESHOOTING 4-1BL-M22-1011 - 01-18-20191-1 SECTION 1 DESCRIPTION1-1. publication describes the 12 volt M22 lift TRUCK distributed by Big Lift LLC. Included are operatinginstructions, planned maintenance instructions, lubri-cation procedures, corrective maintenance proceduresand a complete parts list with part location shall comply with all requirements indicated inapplicable OSHA standards and current edition Part II.

7 By following these requirementsand the recommendations contained in this manual,you will receive many years of dependable servicefrom your M22 lift TRUCK . 1-2. GENERAL MANUALLY - propelled M22 TRUCK , Figure 1-2, lifts andtransports payloads up to 2200 pounds on mast handles are used to help control the lifttruck. The control handle is used to propel and steerthe lift TRUCK . Lift and Lower are controlled by a leverlocated near the model number will be found on the name plate(Figure 1-1) along with the serial number, lifting capac-ity, and load center. Figure 1-2 shows the locations ofthe TRUCK s main components and SAFETY M22 is designed and engineered to provide maxi-mum safety for operator and payload.

8 Some of thesafety features incorporated into the design are:Figure 1-1 Name Plate Foot actuated floor lock. Positive steer tracking caster. Lift control automatically returns to OFF whenreleased. Mast handles and steering handle to provide a firmhand hold for operator. High visibility color scheme of TRUCK provides visualalert of TRUCK s presence. Volt meter. Key - 01-18-2019 Figure 1-2. M22 Lift TruckR6733BL-M22-1011 - 01-18-20192-1 SECTION 2 OPERATION2-1. following paragraphs describe the controls andvarious procedures involved in proper operation of thelift OPERATING :Improper operation of the lift TRUCK mayresult in operator injury, or load and/or lifttruck damage.

9 Observe the followingprecautions when operating the M22 following safety precautions must be adhered toat all off the key switch and remove the key whenleaving the lift the load in the full down position for over-night the floor lock before leaving the lift the load as far as possible toward the backrest. Never lift a load on the fork tips or on onefork not attempt to lift a load heavier than the ratedcapacity of the TRUCK . Check that the center ofgravity of the load is not beyond the load centerlisted on the name plate (Figure 1-1). See Figure2-1 for an explanation of load for obstructions before raising or loweringa the load before traveling.

10 If it is necessaryto move the load while raised, travel cautiouslyand use extra care when BEFORE 2-1 covers important inspection points on theM22 lift TRUCK which should be checked prior to opera-tion. Depending on use some trucks may require addi-tional 2-2 shows a sample format for an OperatorChecklist, which can be modified as necessary to fityour :Periodic maintenance of this TRUCK by aQUALIFIED TECHNICIAN is :A QUALIFIED SERVICE TECHNICIAN should check the TRUCK monthly forproper lubrication, proper fluid levels,brake maintenance, motor maintenanceand other areas specified in the SEC-TION :If the TRUCK is found to be unsafe and inneed of repair, or contributes to anunsafe condition, report it immediately tothe designated authority.