MARINE BOILERS & HEAT EXCHANGERS - Fremtidens …

1 MARINE BOILERS & heat EXCHANGERSI ntroductionAalborg Industries are the market lead-ing suppliers of MARINE steam BOILERS . We deliver our boiler and heat exchanger con-cepts worldwide and for all commercial ship types including Floating Production Systems. The Aalborg Industries Group is head-quartered in Aalborg, Denmark and has fully owned subsidiaries and factories in 14 countries supported by a capable agent network. Our own brands of BOILERS and heat EXCHANGERS are all manufactured at our factories in Asia, Europe and South America. boiler accessories such as burners and control systems are generally our own designs that are manufactured at our fac-tories as well. HistoryThe Aalborg Industries Group s engineer-ing expertise in MARINE BOILERS encompass-es the best features from our original and acquired brands (Aalborg , SUNROD , UNEX and WIESLOCH ) and material-izes in our trendsetting MISSION brand.

2 In total, we have delivered around 35,000 MARINE BOILERS and heat recovery units since 1919. Our burner and combustion know-how has been accumulated since the 1950s, now embodied in our KB burners. Our expertise in the VESTA heat exchang-ers dates back to 1914, and the number of shell and tube type heat EXCHANGERS manu-factured has passed 25,000. Lifetime commitmentAt Aalborg Industries we are committed to supporting all our products for their service lifetime. We have the practical and technological background to advise our customers on the most suitable new boiler and heat exchanger configuration for their particular ship type. After delivery, our cus-tomers enjoy the security of our Global Af-ter Sales organization for commissioning, training, spare parts, service and refurbish-ment. With Aalborg Industries companies located in the shipping hubs of the world, you can depend on Aalborg Industries as Your Preferred Partner to limit the down-time of your equipment.

3 Top: Carnival Plc s three Queens in Southampton, UK. All three cruise ves-sels are equipped with Aalborg Indus-tries : Air flow after the swirlers in a KBSD steam atomizing : One of the first BOILERS de-signed and built by Aalborg Industries in Aalborg boiler (Scotch MARINE type)designed and pro-duced at the shipyard in Aalborg, ( MARINE ) BOILERS and burners supplied to an increasing number of international shipyards and MARINE boil-ers opened its first MARINE After Sales companies in Singapore and exchanger company A/S Vesta, Copenhagen, Denmark, acquired. Brand nameVESTA .Burner company Dansk Fyrings Teknik A/S in Odense, Denmark, acquired. Brand name KB .The Sunrod Group, Swe-den, acquired from ABB. MARINE boiler and heat exchanger brand names SUNROD , GADELIUS and BENDEK .19191950s1978199319941988 The MISSION conceptAalborg Industries high quality and docu-mentation standards are evident in our MIS-SION concept for MARINE BOILERS , burners and control systems.

4 The MISSION con-cept provides detailed configurations and well-defined options to shipyards and ship-owners. The MISSION series embodies reliable, high quality, innovative and environmen-tally friendly solutions. This generation of BOILERS , together with our range of burn-ers, was developed as high performance equipment of superior quality from quota-tion and documentation through to manu-facturing and plant commissioning. Advantages for shipyardsn Fast and accurate design/configuration n Fast delivery of approval drawings n boiler unit concept: pre-mounted, pre-wired accessories n Pre-tested/cold-tested boilersn Reduced commissioning time Advantages for shipownersn One-stop supplier of BOILERS equipped with burner and control systemn User-friendly operationn Low total life cycle costn Easy inspection and maintenancen Certified qualityn Service and spares available worldwide n MISSION spare parts e-catalogue n High quality of documentationn Global After Sales support network3 Top: Oil mist velocity and distribu-tion from a Y-jet atomizer.

5 Aalborg Industries cooperate with universities to test solutions for optimal fuel util-ization. Left: The Hyundai shipyard in : The environmentally friendly MISSION OS-TCi boiler is delivered as one complete unit. A company with a MISSION New generation of MISSION BOILERS launched: the MISSION TCi series. TCi = Turbo Clean concept introduced. The frst product was the MISSION OS oil-fired MARINE Oy, Rauma, Finland acquired from Finnyards Oy. boiler and economizer brand name UNEX .1994199519972007 Development and shop testing of the MISSION Steam Pilot control sys-tem for the MISSION boiler programme was completed. 2008 Burner and control & safety system company Gosfern Pty. Ltd., Aus-tralia, acquired. Brand name GOSFERN .2006 The Aalborg Industries Group increases its focus on environmentally friendly productsMISSION TCi series: New generation of boilersAalborg Industries have recently launched our new generation of MISSION BOILERS suffixed TCi Turbo Clean, Intelligent.

6 These have been designed such that the oil-fired boiler is self-cleaning without the need for water washing (and subsequent disposal of effluent) and with significant efficiency improvements compared to the existing range of Aalborg Industries BOILERS in this capacity range. KBP pressure atomizing burner Aalborg Industries own monoblock pres-sure atomizing burner was developed as an integrated burner unit specifically de-signed for MARINE BOILERS . The KBP burn-er is suitable for combustion of heavy oil as well as light oil and is thus designed to conform with new maritime laws in force from 2010 stating that only oil with a sul-phur content below is allowed for combustion in European ports. MISSION Steam Pilot:New safety & control systemThe self-diagnostics, intelligent, computer-ized MISSION Steam Pilot is the latest addition to Aalborg Industries range of control systems.

7 The new control system is designed with the rigours of the MARINE environment in mind while containing the latest features in advanced touch screen control systems. The self-diagnostics fea-ture is a first for maritime boiler systems and monitors and proves all operating se-quences of the burner and visualizes the starting sequence. Logical and easy opera-tion of the boiler and burner is achieved with Aalborg Industries wide range of safety and control systems - via the inter-net, from the control room or heat recovery tech-nologyFrom the new small steam capacity com-posite MISSION OC-TCi boiler to the large capacity MISSION XW-TG waste heat re-covery unit after turbo generators, Aal-borg Industries are at the forefront when it comes to maximizing the utilization of waste heat from the fossil fuels combusted in diesel engines and gas turbines. VESTA heat exchangersAmongst our latest shell & tube type heat EXCHANGERS is the VESTA EH-U jacket wa-ter preheater which is used by major en-gine manufactures to save operating the energy intensive cooling system during harbour stay.

8 4 Above: The self-diagnostics MIS-SION Steam Pilot control system. Continual product development is a top priority at Aalborg Indus-tries. Below: The KBP pressure atom-izing solutionsAnother recent heat exchanger design is the VESTA EH stand-by electrical heater that is typically used to generate steam during short harbour stays and saves ex-pensive MDO consumption. The Configurator sets new standard in documentation By keying in a fairly small amount of cus-tomer requirements, Aalborg Industries can present the optimal MISSION boiler and economizer configuration to our cus-tomers, complete with documentation such as layout drawing, item lists and a fixed Industries Configurator has been fed all necessary data to achieve:Quick response to inquiries nConsistently high quality of quotations n to customers - across geographical loca- tionsStandard solutions with pre-defined n scope based on best practiceOption for customers to access the n Configurator to design simple, standard system drawings that can be incorporated n in engine room layouts by MISSION spare parts catalogueIn co-operation with the leading e-com-merce trading platform ShipServ, Aalborg Industries make it easy for shipowners to source the correct OEM spare parts for all MISSION brand equipment onboard.

9 The Aalborg Industries spare parts catalogue supplies accurate data sheets, images and split drawings, and sets a new standard in efficient sourcing of spare parts for cus-tomers all over the world. Compatible innovationWhen designing new products and related accessories, Aalborg Industries make sure that new appliances have full compatibil-ity with existing systems so that when re-placing or upgrading existing BOILERS , etc., our customers get the full benefit of the latest designs and product achievements without having to convert or replace. Com-bining compatibility and innovation help preserve our customers investments while saving resources for the benefit of our en-vironment. Top: The 3D boiler system Con-figurator software enables Aal-borg Industries sales engineers to make a fixed offer with complete documentation at the click of a : The deck-mounted VES-TA MP-C cargo accessories such as burners and control systems are manufacured in Denmark and delivered to our facto-ries in China and.

10 The top-fired MISSION OL boiler incorporates the best features of the AQ-9, AQ-18 and SUNROD CPH rangeMISSION OS MISSION OS-TCiMISSION OMMISSION OM-TCiMISSION OLPatent PendingMISSION - t/h (OS) - t/h (TCi)3 - 6 - - t/h7 - 23 - t/h13 - 33 - t/h23 - 79 MWBURNERCONTROLn Pressure jet KBO-E (OS)n Pressure atomizing KBP (OS-TCi)n Rotary cup KBE n Steam atomizing KBSD or KBSA n Rotary cup KBE n Steam atomizing KBSD n Steam atomizing KBSD SHIPS MEDIUMn Container shipn Bulk carriern Cruise vesseln Ferryn LNG/LPG carriern Cruise vesseln VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unitn Steam OIL-FIRED OR GAS-FIRED BOILERSPRESSUREn 10 bar(g)n 10 bar(g) (OM-TCi)n 11 bar(g)n 18 bar(g)n 9 bar(g) 20 t/hn 18-22 bar(g) 20 t/hn 18 - 24 bar(g)n 40 bar(g) (FPS)DESIGNn Cylindricaln Verticaln Pin tube elementsn Helix tubes (OS-TCi)n Bare tubes (OS)n Cylindricaln Verticaln Pin tube elementsn Smoke tubesn Cylindricaln Verticaln Pin tube elementsn Two-drumn D-type designn Pin tubes or bare tubes (FPS)n MISSION Relay/PLCn MISSION Control n MISSION Control Touchn MISSION Steam Pilotn MISSION Controln MISSION Control Touchn MISSION Steam Pilotn MISSION Control n MISSION Steam Pilotn MISSION Control n MISSION Steam Pilotn VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unitn VLCC tankern Suezmax tankern Aframax tankern FPS unitn Steamn Hot-water n Steamn Hot-water n Steamn Hot-waterINERT GAS n Yesn Yesn YesMISSION - - 4 MWn Cylindricaln Horizontaln Smoke tubes with turbolatorsn 12 bar(g)