Maxstar 150 STL - Miller

1 QuickSpecsMiller Electric Mfg. ITW Company1635 West Spencer Box 1079 Appleton, WI 54912-1079 Sales US and CanadaPhone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125 ProcessesLift-Arc TIG (GTAW)Stick (SMAW)Input Power120 240 V, 1-Phase PowerAmperage Range120 VAC: 5 150 A (DC TIG)20 100 A (DC Stick)240 VAC: 5 150 A (DC TIG)20 150 A (DC Stick)Max. Open-Circuit Voltage 90 Net Weight lb. ( kg)Light Industrial ApplicationsProcess PipeDairy IndustryFood/Beverage IndustryRestaurant/Kitchen RepairExperimental AircraftShipboard Installation/RepairMaintenance RepairIssued Dec. 2014 Index No. source is warranted for 3 years, parts and main power rectified parts are warranted for 5 amperage range allowsoperator to accurately setamperage on both 120- or 240-volt primary , DC power sourcehas a simple-to-use operatorinterface providing only thenecessary controls in a Start adaptive control providespositive arc starts without Stick arc character -istics for those demanding OCV Stick is a simple designthat reduces the open-circuitvoltage to 12 16 volts when thewelding power source is not inuse.

2 This circuit design is nowbuilt into the Maxstar 150 STLeliminating the need for add-onvoltage Factor Corrected (PFC) foroptimum performance especiallyon 120 volts reduces nuisancebreaker power sourcecooling system operates only whenneeded, reducing noise, energy useand the amount of contaminantspulled through the for any input voltage hookup(120 240 V) with no manual linking,providing convenience in any jobsetting. Ideal solution for dirty orunreliable Plug (MVP ) allows for connection to 120- or 240-voltreceptacles without tools by choosing the plug that fits the receptacle andconnecting it to the power in the shop or at the job site at pounds, the shoulderstrap allows the end user to easilymove from location to provides TIG arc initiationwithout the use of high function remote control forprecise amperage control for criticalwelds on thin materials (6-pinfingertip or foot control available.)

3 Thermal overload protection with indicator light helps preventmachine damage if the duty cycle is exceeded or airflow is gas solenoid eliminates theneed for bulky torch with a gas Package (#907 135 017) comes complete with: Maxstar 150 STL power source10-ft. (3 m) MVP power cordMVP plugs 5-15P (120 V, 15 A) and 6-50P (240 V, 50 A)X-CASE provides protection in transport and storageRemote fingertip controlWeldcraft A-150 (WP-17) ( m) TIG torch with connectorStick electrode holder with 13-ft. (4 m) cable and 25-mm Dinse-style connectorWork clamp with 10-ft. (3 m) cable and 25-mm Dinse-style connectorFlow gauge regulator with gas hoseAK2C accessory kitShoulder strapMaxstar 150 STLTIG/Stick Welding Power Source Adjustment TIG Selector Selector Selector Selector Touch Weld Output Light Weld Output Receptacle with Flow ThruControl PanelPerformance DataSpecifications (Subject to change without notice.)

4 VOLT/AMP CURVESAMPSVOLTS0204060801000501001502001 15 V TIG/Stick Max230 V TIG/Stick MaxTIG MinStick MinDUTY CYCLE CHART1020406080100% DUTY CYCLEOUTPUT AMPERES050100150200250 Stick (230 V)Stick (115 V 20 A)TIG/Stick (115 V 15 A)TIG (115 V 20 A & 230 V)WeldingModeTIGS tickInput Power115 VAC, 15 A115 VAC, 20 A230 VAC115 VAC, 15 A115 VAC, 20 A230 VACR ated Welding Output100 A at VDC, 100% duty cycle100 A at VDC, 100% duty cycle150 A at VDC, 30% duty cycle100 A at VDC, 100% duty cycle150 A at VDC, 30% duty cycle70 A at VDC, 100% duty cycle70 A at VDC, 100% duty cycle100 A at VDC, 35% duty cycle100 A at VDC, 100% duty cycle150 A at VDC, 30% duty cycleWeldingAmperage Range5 100 A5 150 A5 150 A20 70 A20 100 A20 150 AMax. Open-Circuit Voltage90 VDC (12 16 VDC*) lb.

5 ( kg)Amps Input at Rated Output,50/60 : 9 in. (229 mm)W: in. (140 mm)D: in. (337 mm)*Sense voltage for Stick and Lift-Arc by Canadian Standards Association to both Canadian and 150 STL PackagesStandard Package #907 135 Package includes: Maxstar 150 STL power source10-ft. (3 m) MVP power cordMVP plugs 5-15P (120 V, 15 A) and 6-50P (240 V, 50 A)Stick electrode holder with 13-ft. (4 m) cable and 25-mm Dinse-style connectorWork clamp with 10-ft. (3 m) cable and 25-mm Dinse-style connectorOne air- cooled TIG torch connector (#195 234)Shoulder strapTIG/Stick Package #907 135 016 TIG/Stick Package with Remote Fingertip Control #907 135 017 packages include: Maxstar 150 STL power source10-ft. (3 m) MVP power cordMVP plugs 5-15P (120 V, 15 A) and 6-50P (240 V, 50 A)X-CASE provides protection in transport and storageRemote fingertip control (#195 184) (#907 135 017 Package only)Weldcraft A-150 (WP-17) ( m) TIG torch with connectorStick electrode holder with 13-ft.

6 (4 m) cable and 25-mm Dinse-style connectorWork clamp with 10-ft. (3 m) cable and 25-mm Dinse-style connectorFlow gauge regulator with gas hoseAK2C accessory kit with short back cap, nozzles, collets, collet bodies, and 2% ceriated tungsten electrodes (.040, 1/16, and 3/32 in.)Shoulder strapX-CASE #300 184 Sturdy case provides ultimate protectionfor transport and storage. Also featuresconvenient top carrying handle and siderecessed hand grips. Store the Maxstar 150,accessories and gear in this generous caseto be ready to go at any time. Dimensions(H x W x D): 13 x x in. (330 x267 x 778 mm).Full KVA Adapter Cord #300 517 NEMA 14-50P to NEMA 6-50R. Adaptsengine drive 120/240 V plug to Maxstar240 V Controls and SwitchesRCCS-6M (6-pin plug)#195 184 (4 m) cord#195 503 (8 m) cordNorth/south rotary-motion fingertipcurrent/contactor control attaches to TIGtorch using two hook-and-loop for applications that require a fineramperage control.

7 Includes cord and (6-pin plug)#195 183 (4 m) cord#195 504 20-ft. (6 m) cordFoot pedal current/contactor cord and (6-pin plug)#195 269 Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton dome switch ideal for repetitive on-offapplications. Includes (8 m) cordand TorchesWeldcraft Air- cooled Torches #WP-17-12-RA-150 (WP-17) ( m) TIG torch with gas thru connector#WP-17-25-RA-150 (WP-17) 25-ft. ( m)TIG torch with gas thru connectorAir- cooled TIG TorchConnector #195 23425-mm (small) Dinse-stylegas thru for one-piece air- cooled Plugs #219 258 For power cable 6-50P (240 V/50 A).Included with machine.#219 261 For power cable 5-15P(120 V/15 A).Included with machine.#219 259 For power cable 5-20P (120 V/20 A). Optional, not includedwith Miller Accessories Female ReceptacleOrdering InformationLitho in USAD istributed by.

8 Power Source and OptionsStock 150 STL Standard Package#907 135 Maxstar 150 STL with electrode holder, work clamp, and MVP cord and plugsMaxstar 150 STL TIG/Stick Package#907 135 016 Includes #907 135 plusX-CASE , A-150 TIG torch, gas regulator with hose, and AK2C accessory kit#907 135 017 Includes #907 135 016 plusremote fingertip controlAccessoriesX-CASE (only)#300 184 Carrying case for Maxstar 150 STLFull KVA Adapter Cord #300 517 Adapts engine drive 120/240 V plug to Maxstar 240 V plugRCCS-6M#195 (4 m) remote fingertip control#195 (8 m), remote fingertip controlRMS-6M#195 (8 m) remote on/off controlRFCS-6M#195 (4 m) remote foot control#195 50420-ft. (6 m) remote foot controlWeldcraft A-150 (WP-17) TIG TorchSee page 3 Air- cooled TIG Torch Connector#195 234 Connects the A-125, A-150 and A-80 Weldcraft torches to 25-mm gas thru Dinse-style connectorMVP PlugsMVP 240 V 6-50P#219 258 Used to connect power source to 6-50R receptacle.

9 Included with machineMVP 120 V 5-15P#219 261 Used to connect power source to 5-15R receptacle. Included with machineMVP 120 V 5-20P#219 259 Used to connect power source to 5-20R receptacle. Optional, not included with machineDate:Total Quoted Price.