Megadyne - Product Guide - Supplier of Industrial Rubber ...

1 SPRODUCTS GUIDE1 Megadyne catalogues 56 Production centres 2 PLATINUM 6 ISORAN SYNCHRONOUS BELTSR ubber endless timing belts 11 OPEN-END Rubber SYNCHRONOUS BELTS 17V-BELTSR ubber V-belts19PV V-RIBBED BELTSR ubber belts31 MEGAFLATPU and Rubber endless flat belts 33 MEGAPOWERPU endless timing belts 35 MEGALINEARPU open-end timing belts in rubber39 MEGAFLEXPU truly endless timing belts 43 MEGARIBPU endless Megarib belts 47 SPECIALAny special pitches, custom made coatings and profiles 49 PULLEYS / CLAMPING PLATESC ustom made and standard pulleysand clamping plate 51 MEGAWELDT hermoweldable belts 53 ACCULINK 54 PPJ System 55 TABLE OF CONTENTS2 PRODUCTION CENTRES Megadyne commenced manufacturing transmission belts in 1957. Constant research and development hasresulted in the creation of a large range of quality products. This places Megadyneas one of the worlds leading pro-ducers of polyurethane belts, Rubber belts and pulleys, offering a complete drive system to the market.

2 Megadyneproducts are suitable for most Industrial drive applications, for power transmission, synchronisation, con-veying and linear positioning. manufacturing plants are located in Mathi (Italy), St. Jean de Maurienne (France), Ulm(Germany), Milan (Italy), Pineville (USA), Bondoufle (France), Barcelona (Spain) and Wuxi (China). Megadynemission statement is: "To constantly strive and achieve the best possible Product for all industrialapplications . MegadyneResearch and Development department is in constant collaboration with our Customer'sTechnical departments, supporting existing projects and helping to develop new ones. Our aim is to satisfy all aspectsof our Customer's requirements. In order to give techinical support our R & D department is constantly researchingnew materials and regularly updating production technology. In this way new Product development is achieved service and technical support are guaranteed by a worldwide distribution network.

3 Megadyne continually ex-pands its global presence through master distributors network. Moreover Megadyneis directly present in: Megadyne - Mathi (TO) - ITALYMEGADYNE NORDIC AB - Sollentuna - SWEDENMEGADYNE AMERICA LLC - Pineville NC - USAMEGADYNE CE - Bydgoszcz - POLANDMEGADYNE CHINA - Foshan Guangdong - CHINAMEGADYNE CZ - Prague - CZECH REPUBLICMEGADYNE DO BRASIL LTDA - San Paulo - BRAZILMEGADYNE EE - Minsk - BELARUSMEGADYNE FRANCE - Bondoufle - FRANCEMEGADYNE GmbH - Borchen - GERMANYMEGADYNE HU KFT - Budapest - HUNGARYMEGADYNE Rubber - Vilanova I La Geltru (Barcelona) - SPAINMEGADYNE S&D - Robassomero (TO) - ITALYMEGADYNE UK - Dudley - UKHeadquarters - Mathi (ITALY)Full range Polyurethane Timing belts productionMegadyne S&D - Milan (ITALY)Production plant for standard and special pulleysMegadyne Rubber SA - Barcelona (SPAIN)Production of high quality Rubber timing, PV and V-belts3 PRODUCTION CENTRESM egadyne France - Jean de Maurienne(FRANCE) - Polyurethane moulded endless timing belts productionMegadyne France SA - Bondoufle (FRANCE)

4 Special pulleys productionMegadyne China - Ningbo (CHINA) Rubber V-belt productionMegadyne America LLC - Pineville (USA)Polyurethane open-end timing belts productionMegadyne GmbH - Ulm (GERMANY)Polyurethane and Rubber endless flat belts productionMegadyne China - Quingdao (CHINA)Polyurethane extruded belts production 4In North America, Jason Industrial Inc. has been a trusted name for Industrial Rubber , Urethane and Ther-moplastic Solutions for over 50 a Manufacturer and Marketer, Jason Industrialhas grown exponentially producing and supplying V-belts, Syn-chronous belts, Sheaves & Bushings, Industrial Hose, Couplings and Skirtboard Rubber to Industrial and PowerTransmission Distributors and Original Equipment Industrial has a network of well stocked warehouses in New Jersey, Chicago, Tampa, Dallas, Los Angeles andPortland, ALL with complete Customer Service and logistics resources to assist customer. At the same time, JasonB2 Bwebsite at is open and accepting online Industrial INC.

5 - Fairfield - NJ - USAJASON Distribution Center - Carol Stream - IL - USAJASON Industrial INC. - Irving - TX - USAJASON Industrial INC. - Los Angeles - CA - USAJASON Industrial INC. - Tampa - FL - USAJASON Industrial INC. - Portland - OR - USAJASON DO BRASIL LTDA - Sorocaba - Sao Paulo - BRAZILJASON Industrial CANADA LTD - Quebec - CANADAJASON Industrial CANADA LTD - Ontario - CANADAJASON Industrial CANADA LTD - Alberta - CANADAJASON Industrial Azcapotzalco - MEXICOC orporate Office-Fairfield - NJ (USA) - Greenville - SC (USA)Production plant for Rubber timing beltCentral Warehouse - Carol Stream - IL (USA)Jason Industrialis directly present in:5 For your Industrial Hose & Coupling needs, Jasonoffers a wide se-lection of Rubber , Thermoplastic and PVC Hose for application inAir, Food Processing, Water, Petro-Chemical and and packaged lengths of PVC and Rubber Air Hose,Mill Hose and Jackhammer Hose is readily available from all JasonIndustrialwarehouses. Jasonalso maintains a vast line of Cam &Groove Couplings, Clamps, Pin Lugs, Flanges, Nozzles, Nipples,Strainers and related June 2008, Jasonmoved into a new 56,000 sq.

6 Ft. Distribution Center in Carol Stream, IL. This brand new fa-cility will provide rapid inventory replenishment of existing Jason warehouses coupled with streamlined orde-ring and daily direct shipments of complete Hose & Coupling orders to a growing number of existing and newdistributors in North proudly introduces the new PLATINUM timing belt drive, the latest development on hi-performance sys-tems, which significantly improve the specific power capacity and offer new application opportunities against al-ternative systems like gears, chains that always have a disadvantage in terms of weight, noise, lubrication andmaintenance starting point was the long experience cumulated with the existing RPP GOLD line, well known and consoli-dated in the marketplace. We improved its even good characteristics, keeping fixed two basic assumptions: -develop a new belt/system always in Rubber to minimise or not change the noise level of the newdrives;-retain the parabolic design of teeth profile to guarantee an easy up-grade of the existing drives,in the spirit and concept of interchange ability which identified, along the last years, our marketapproach general every belt component contribute to improve the global mechanical resistance, minimising the risk of beltbreak or failure and granting a bigger specific power capacity, that means higher basic design performance.

7 How-ever, the tensile cords of the belt have a significant role to improve the power performance, because they supporttension loads always bigger. Today hi-performance timing belts are built with tensile cords made by steel or fibres, as well known, have a very poor dimensional stability over the lifetime, thus a timing belt made withthis type of tensile cords will have problems in their length (pitch) stability, which will have a negative impact on life-time, because the meshing error that is generated with the pulleys. On the other side, tensile cords made in steel havean excellent rigidity and dimensional stability over the lifetime, but the belt will have a very high specific weight. Fur-thermore, usage of steel cords in association with conventional process for Rubber belt assembly, generate so manyextra problems to make this type of construction new PLATINUMis a Rubber based timing belt, which solve the problems related to steel and aramide cords,thanks to the development and usage of its innovative Dual Core hybrid cord technology.

8 PLATINUM reach the high-est level of performances incorporating this cord in a new Rubber matrix and covering the teeth with a special andunique heavy fabric. FEATUREST hanks to the innovative materials used, PLATINUM is a reliable, lower maintenance and economical alternative todrive systems with chains and gears; it s particularly recommended for efficient, compact drives with high or pulsetorque loads, offering: Increased basic power capacity by up to 40% compared to the current RPP GOLD; Use of existing RPP pulleys, maintaining a full functional interchange with other deep pulley profile systems, like HTD, etc. Allows existing drives to be upgraded without the necessity to replace the pulleys, just the belt itself. Reduction of noise by reduced belt widths due to the higher performance rating of the system. Under the same transmission conditions, PLATINUM has the same noise level of RPP GOLD; Low noise characteristics compared to drive systems using polyurethane, steel etc.

9 Due to the Rubber matrix andits teeth with the parabolic profile shape, recognised as the quietest system on the market A wide, continuous range of possible operating temperature, like no other system, which makes PLATINUM theonly solution for extreme working conditions. 8 PLATINUMTHE BELT BODYAn innovative design and blend of HNBR elastomers,uniquely cross-linked to increase teeth rigidity and shear re-sistance, up to +25% in comparison to GOLD belts. Despite the high levels of rigidity and hardness, this com-pound guarantees an exceptional resistance to flex fatigue,preventing the appearance of cracks when working withvery small made have showed an incredible improvement in theflex fatigue resistance up to 10 times more than the previ-ous Gold version, running on the smallest pulley diametersunder the same load this compound is formulated to considerably resist the effects of mineral oils (test conditions 22hat 100 C in ASTM3 oil; -25% less absorption then GOLD), offering an incredible wide range of working tem-peratures: from -35 C to +115 MEMBERSThe tensile member is made out of the innovative Dual Core hybrid cord technology and it constitutes theload carrying elements inside the New PLATINUM Dual Core technology gives excellent characteristics to this cord, which grant to PLATINUM extremedimension stability under static and dynamic tensions, joined with a superior flex fatigue resistance.

10 These performances can eliminate any kind of re-tensioning procedure, providing a real maintenance-freeoperation and guarantying always a perfect tooth meshing for long lasting service with reduction of abra-sion, vibrations and noise. The higher elastic modulus of PLATINUM, on average +25% rigid than GOLD, and its superior flexibility, al-lows consequently more compact drives and FACING FABRICA hard-wearing polyamide fabric is bonded to the tooth surface, to improve torque carrying capacity andtooth shear resistance. Its special surface impregnation process confers self-lubricating properties, a lower fric-tion and increased drive new PLATINUM is made with the most innovative materials of the highest quality. The extensive developmentand tests performed has resulted in the homogeneous integration of all the components, the cohesive bond of whichimparts superior load capacity to PLATINUM, providing to the users the maximum performance level nowadays avail-able: the highest belt tension and length stability; longer drive lifetime due to the higher power capacity and flex fatigue resistance; more compact and lightweight drives under the same power ratings; exceptional resistance to abrasion and tooth shear under pulse loads; full functional interchange with all the other major deep pulley profile systems.