Metal Injection Molding (MIM) - newmetals.co.jp

1 The Metal Injection Molding (MIM) process uses UltraFine powders and plastic bindersto cost effectively producesmall, complex parts for awide variety ofapplications including:aerospace, automotive,consumer goods,dental tools, firearms,and medical devices. MIM results in netshape parts withmechanical propertiesnearly equivalent to cast and wroughtproducts and allows high production rates while holdingstrict dimensional to Meet Your NeedsA pioneer in the development and production of metalpowders, CPP offers a tremendous variety of alloys coveringnearly every application. Great pride is taken in our abilityto control the alloy s chemistry and particle size to meetcustomers stringent requirements. Superb consistency isprovided within and between production the only major powder metalsmanufacturer withproduction facilities in both North America and Europeenables CPP to supply customers in a timely and costeffective manner.

2 Currently in place are one 450 kg and two1000 kg furnaces in Bridgeville, PA, USA, a 1200 kg furnacein Woonsocket, RI, USA and twin 5500 kg furnaces inTorshalla, Sweden. This is one of the largest capacities forgas atomized powder available from any research and development capabilities areavailable for developing new alloys to meet our customers needs including a 150 kg furnace in Reading, PA, include cover gas, vacuum, and air induction meltfurnaces which are capable of using a variety of gasses for atomization depending upon the alloy being include ISO9001, AS9100, and UltraFine Powders Stainless Alloys 303L, 304L, 310, 314, 316L, 321, 347,410L, 410C, 420, 430L, 430C, 440C, 13-8, 17-4, HK-30 Tool SteelsM-2, M-4, D-2, H-11, H-13, S-7, T-15, T-42, 420 CWMagnetic Alloys Fe2%Ni, Fe8%Ni, Fe30%Ni, Fe6%Si,Fe17%Si, Fe9%Si6%Al, Fe10%Al,Fe50%Co, Fe49%Co2%V, ASTM F15 SuperAlloys 100, 230, C276, 625, 718 Master Alloys 316L MA.

3 17-4 PH MAThis is only a partial list of available powder FractionsD90<5 , D90<10 , D90<16 , D90<22 , D90<30 , D90<35 ;D85<16 , D85<22 , D85<31 ; D80<16 , D80<22 Other fractions available upon sizes and distributions are measured /determined by laser diffraction method, (Microtrac).Standard PackagingPE Bottles5 kg 10 lbsPE Pails25 kg50 lbsDrums250 kg500 lbsOther packages available upon Metal powders for over 40 years, CPP hashundreds of years of combined experience and is committedto continuous manufacturing improvement. Strategicrelationships are often initiated with customers to developand supply new powder metalalloys in the exactspecification which best suits the requirements of Injection Molding (MIM)UltraFine Nominal Chemical Composition(typical values in )UNS S42080430L S44004304L S30403314 S31400316L S31683316L 3X MA S3470017-4 , 3X MA : , Nb: : , V: , , : , , : G43400 CoNiCrAlY , , Co:Bal Cu-MIM :Bal Fe2Ni Fe8Ni Fe30Ni Fe30Ni6Mn Fe8Cr FeCoVReport , FeCrAlY : , Y:Bal FeSiAl , V: , W: , Sn: , , , Co: , , Alloy N 90.

4 Metal Injection Molding PowdersThe information and data presented herein are typical or average values and are not a guarantee of maximum or minimum values. Applications specifically for materialdescribed herein are made solely for the purpose of illustration to enable the reader to make his or her own evaluation and are not intended as warranties, either expressor implied, of fitness for these or other purposes. There is no representation that the recipient of this literature will receive updated editions as they become trademarks are the property of CRS Holdings, Inc. CRS Holdings, Inc. All Rights reserved. 07-08 5K T35B Main OfficeManufacturing & Sales600 Mayer StreetBridgeville, PA 15017 RI USAM anufacturing Reading, PA USAR esearch and Development Torshalla, SwedenManufacturing and Sales+46-16-34-9800 Dusseldorf, GermanySales+49-211-175 2083-0 1-800-992-6825 Micro-Melt powder Tool SteelsMicro-Melt powder tool steel alloysare available as powders, hotisostatically pressed (HIP d)shapes, and hot/cold worked millform products (billet, bar, wire,plate, and sheet).

5 Traditionalcast/wrought alloys are alsoavailable, including AerMet for Tooling and Pyrotool 7alloys among is a pioneer in thedevelopment andproduction of metalpowders, havingproduced powders for over 40 years and with hundreds ofyears of combined experience. Being the only P/Mmanufacturer with production facilities in both NorthAmerica and Europe enables us to supply customers in atimely and cost-effective manner. These facilities includecover gas, vacuum, and air induction melt furnaces whichare capable of using a variety of gasses for atomization,depending upon the alloy being produced. Micro-Melt alloysoffer a homogeneous, fine, and super clean microstructure,providing the following benefits to the tool maker and end-user over traditionally cast/wrought products: Improved machinability in the annealed condition Improved grindability in the hardened and tempered condition Improved toughness Improved cutting performance Improved wear resistance Improved corrosion resistance Improved heat-treat response Increased tool lifeMaxamet T15 PlusM48T15A11A11 LVCHS30M4M62HS23PD#1D2A2S7H13 AerMet For Patent Nos.

6 5,087,415 and 5,268,044 Micro-Melt PowderTool SteelsConventional Tool SteelsToughnessWear ResistanceTool steel comparative properties:toughness and wear resistanceMain OfficeManufacturing & Sales600 Mayer StreetBridgeville, PA 15017 RI USAM anufacturing Reading, PA USAR esearch and Development Torshalla, SwedenManufacturing and Sales+46-16-34-9800 Dusseldorf, GermanySales+49-211-175 2083-0 1-800-992-6825 Please contact us with your requests for alloys not listed. We have many more alloys available thatspace limitations prevent us from listing. CRS Holdings, Inc. All Rights reserved. 07-08 5K T35 HThe information and data presented herein are typical or average values and are not a guarantee of maximum or minimum values. Applications specifically for materialdescribed herein are made solely for the purpose of illustration to enable the reader to make his or her own evaluation and are not intended as warranties, either expressor implied, of fitness for these or other purposes.

7 There is no representation that the recipient of this literature will receive updated editions as they become trademarks are the property of CRS Holdings, Nominal Chemical Composition (Typ. Wt. %)International CodesAlloy Type and Typical ApplicationCCrMoWCoVUNSW NrAISI High-speed steels, hobs,punches, taps, drills, slitterknives, milling cutters, rolls, broaches, end mills,insert heading dies, dovetail tools, molds, keyway cutters, reamers,and thread roll 11304 11362 11348 Maxamet PD # Cold work steels, plasticinjection molds, extrusionscrews, bearings, gatevalves, and industrial 30111 A11420 AerMet 92580 Cast and wrought steel forshafts and & & 07718 Cast and wrought steel for high temperature toolingand dies. 024681012 Maxamet HS 60T 15 PlusT 15M 62HS 30M4 T2 & CoM4M 48HS 23 HardnessHot HardnessGrindabilityToughnessNominal Chemistries, Applications, and Comparable Alloys (additional alloys are available)Micro-Melt powder High-Speed Steels Comparative PropertiesNet Shapes and Rapid Prototyping Laser engineered net shapes, laser sintering, andsimilar additive manufacturing technologies offersignificant cost savings and time reductions overtraditional manufacturing processes.

8 Thesetechnologies have been in use since the late 1980 s andtypically use CAD or similar programs to produceprototypes, molds, and low volume production parts withpowder metals layer by layer until the net shape part iscompleted. Since the processes involve adding materialsrather than removal by machining or grinding, lesswaste is generated, thereby saving material is also saved as tooling is not required;parts can be produced directly from thedigital design data, resulting inadditional cost provides clean, spherical, gasatomized powders in a wide range ofstandard alloys for use with thesemanufacturing technologies. The powdersare provided with very consistentchemistries and particle sizes to provideuniform products and production flowrates. Many of the more common alloysused are listed in this sheet. Shouldanother alloy be required the Research &Development staff has extensiveexperience and facilities to provide what isrequired for your application.

9 Ready to Meet Your NeedsA pioneer in the development and productionof Metal powders, CPP offers a tremendous varietyof alloys covering nearly every application. Great pride istaken in our ability to control the alloy s chemistry andparticle size to meet customers stringent consistency is provided within and betweenproduction the only major powder metalsmanufacturer with production facilities inboth North America and Europe enablesCPP to supply customers in a timely andcost effective manner. Currently in placeare one 450 kg and two 1000 kg furnaces inBridgeville, PA, USA, a 1200 kg furnace inWoonsocket, RI, USA and twin 5500 kgfurnaces in Torshalla, Sweden. This is oneof the largest capacities for gas atomizedpowder available from anymanufacturer. Extensive researchand development capabilities areavailable for developing newalloys to meet our customers needs including a 150 kg furnace inReading, PA, USA.

10 Facilities include covergas, vacuum, and air induction meltfurnaces which are capable of using a variety of gasses foratomization depending upon the alloy being include ISO 9001, AS 9100, and Metal powders for over 40 years, CPP hashundreds of years of combined experience and iscommitted to continuous manufacturing relationships are often initiated with customers todevelop and supply new powder metalalloys in the exactspecification which best suits the requirements of PackagingPE Bottles5 kg 10 lbsPE Pails25 kg50 lbsDrums250 kg500 lbsStandard SizesMicronMesh125 / 45-120/+325105 / 45-140/+32553 / 22-270/+22 Laser Sintered ConePhoto Courtesy of RPM & AssociatesPowder Blend SupplyCAD DataLaserLaser and/ordeposition surfacemoves on multipleaxes as the parts arebuilt layer by powder isremoved OfficeManufacturing & Sales600 Mayer StreetBridgeville, PA 15017 RI USAM anufacturing Reading, PA USAR esearch and Development Torshalla, SwedenManufacturing and Sales+46-16-34-9800 Dusseldorf.