Metal Locking Service Inc. MLS Machine Shop - …

1 Metal Locking Service Machine ShopMetal Locking Service Machine Shop216 Colgate AvenueBuffalo, NY 14220 Toll Free (866) : : On-Time, AnytimeOn-Site Industrial Machine RepairCastIronRepairTable of Locking Service Machine Shop216 Colgate AvenueBuffalo, NY 14220 Toll Free (866) : : Locking Procedure .. Page 3 Power Transmission .. Page 4 Industrial Machinery .. Page 5 Aggregate Equipment .. Page 6 Past Projects .. Page 7 Company Introduction2 Metal Locking Service Inc., founded in 1942, employs a precise,mechanical method of making permanent repairs to broken castings andmachine heat is used, thus no stresses are introduced and no post-repairmachining is necessary to correct misalignment and warpage. Since there isno heat, Metal Locking repairs can be made in restricted areas whereflames or welding arc is prohibited. Repairs are often made on location inthe plant, without the necessity of major production and reducing down time of broken equipmentpresents many new challenges.

2 Solutions are arrived at after a carefulanalysis and then applying our experience to make a proper, dependablerepair. The quality and craftsmanship thus achieved have earned for us therecommendation and endorsement of equipment manufacturers, insuranceunderwriters and inspection are proud of the ever-increasing list of satisfied customers which is becoming world-wide in picture stories which follow are an attempt to show a cross section of repair applications. Most are maintenance repairs on equipment in use. It should be noted, however, that a substantial portion of our businessis on new equipment and castings. Foundry casting faults, mishandling and improper machining duringproduction, all contribute to the need for our welcome the opportunity to make an appraisal of your equipment repair problem. Machine Shop EquipmentLathes, Planer Beds, Boring Mills, etc. Stamping Equipment, PressesRams, Flywheels, Frames, etc.

3 PowerBlocks, Heads, Transmission Housings Foundry ProductsDefects in New Castings PumpsWater, Steam, Gas, Air Crushing EquipmentShells, Eccentrics, Spiders,Jaws, Free (866) form of lock is this Metal inlay, alsoknown as master lock. Size, shape andmetal used for inlay varies with therequirements of each repair or equipmentoperation. This is used in areas of highstress concentration, particularly where it isnecessary to dissipate local stress over wider area; gain strength frominternal ribs; or to obviate local cavitation such as sand holes, locks of hightensile alloy are inserted intothe slot. These locks are peenedinto the slots, one on top of theother, to a depth limited by thecasting thickness and determinedby the strength between each drilledhole is removed by ripping itaway with pneumatic tools to forma slot. The stock thus removed isnarrower than the drilled hole,thus forming a serrated fixture is attached atright angles to the crack.

4 Ahole pattern is drilled and this isrepeated at intervals from 3/4 to 11/4 inches repair area ispeened flush and finishground as you see the locks are installed, holes are drilled, tapped and threadedfasteners are applied. These are spotted along the entire length of the crack,overlapping one another. Their purpose, in part, is to fill the fracture with newmetal and provide a pressure Air CompressorsCylinders, Bases, Pistons, etc. Gears, Flywheels Roll HousingMetal Locking Service Machine ShopCast Iron RepairCast Iron Repair4 Toll Free (866) Locking Service Machine Shop5 Broken tooth on apinion gearTypical gear tooth teeth are fabricated,fit and aligned to ensure smooth,tight fit with proper lashRepaired pump that haspassed pressure testing,with repair highlighted forclarityDamaged pump in theprocess of being repaired;locks and lacing beinginsertedLarge turbine scroll with porosity in the machinedsurface, being repaired by our Metal Locking processand hand finished back to machined dimensionsHub repaired by metallocking process35,000 lb forging press ram being repaired,cast iron or cast steel - no problemBroken flangeon a large castiron hubBroken press crown, metallocking repair in-processMetal Locking Service Machine cylinder dieselgenerator to be repairedMLS arrival off the coast of Luanda,Africa for a Metal Locking repair ofa damaged diesel engine on an oiltankerRepaired window section of16 cylinder diesel generator, repair highlighted for clarityToll Free (866) Iron Repair6 Toll Free (866)

5 Locking Service Machine Shop7 Repaired and stress relievedBroken rockcrusher armLarge rebuilt ball mill trunnionhousingBroken 600 hpelectrical motorhousingRepaired electrical motorhousingRepaired to naturalgas pumpBroken valvebodyMetal Locking Service Machine ShopToll Free (866) withbroken feetRepair completeRepaired withmaster inspection in San Jose, CA of large ball millthat had separated from the drive end trunnionCracked El-Jay cone stylerock crusherGyratory crusher castingCast Iron RepairCast Iron repair