METSO Neles ND9000 Valve Controller via HART …

1 METSO Neles ND9000 Valve Controller via HART to the PlantPAx Process automation SystemApplication Technique8 rockwell automation Publication PROCES-AT020A-EN-P - September 2013 Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication available from your local rockwell automation sales office or online at ) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is no event will rockwell automation , Inc.

2 Be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, rockwell automation , Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by rockwell automation , Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this manual, in whole or in part, without written permission of rockwell automation , Inc., is this manual, when necessary, we use notes to make you aware of safety , rockwell Software, rockwell automation , and TechConnect are trademarks of rockwell automation , not belonging to rockwell automation are property of their respective : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

3 Attentions help you identify a hazard, avoid a hazard, and recognize the HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous information that is critical for successful application and understanding of the automation Publication PROCES-AT020A-EN-P - September 20139 IntroductionThe purpose of this document is to provide a simple proven step by step guide to integrating and configuring the METSO Neles Valve Controller into the rockwell automation PlantPAx process automation System using the 3 process networks. These include HART, FOUNDATION fieldbus and Profibus PA.

4 This document is intended to provide a tested method to quickly connect to and communicate with the field device. I t is not meant to show all of the methods nor is it intended to be a detailed document pertaining to all of the features, capabilities and application of the field supply robust system solutions, rockwell automation pre-tests many third-party manufactured HART, FOUNDATION fieldbus , and PROFIBUS PA field devices in the system test laboratory for compatibility with the rockwell automation PlantPAx process automation system. Each field device is connected to the PlantPAx system and is subjected to interoperability testing procedures similar to operating procedures in your plant. The results of each field test are recorded in a test report for integration planning this field device, an additional step provides an Integration Document and Interoperability Statement for each tested instrument.

5 The Integration Document provides information on installation, configuration, startup, and operation of the integrated system. The Interoperability Statement is assurance that the field device meets PlantPAx system interoperability performance measures, as established by rockwell automation . Both the Integration Document and Interoperability Statement help reduce risk with ease of overall purpose of this document is to provide you with proven solutions that combine field instrumentation with fieldbus networks, such as HART, FOUNDATION fieldbus , and PROFIBUS PA networks, with asset management capabilities and rockwell automation s system capabilities to provide a total engineered pre-engineered integration in support of increasing requirements for plant-wide control, the document offers the following benefits.

6 Reduced integration costs throughout engineering, commissioning, and start-up Optimized plant availability and output Ensured product quality and consistency Optimized traceability to meet regulatory demands Predictive maintenance through intelligent instruments10 rockwell automation Publication PROCES-AT020A-EN-P - September 2013 For new construction, process improvements at an existing plant, or operating cost reductions, the benefits are: Reduces risk, reduces integration costs, and protects investment with pre-engineered interoperability. Both companies believe open systems and standardized interfaces bring maximum benefits. Advanced diagnostics with plant-wide control provides better visibility of plant health and easier access to instrument diagnostics, which ultimately leads to faster troubleshooting and improves decision-making.

7 Collaborative lifecycle management leads to improvements in design, engineering , and startup and support of plants. This collaboration increases productivity, manages information about instrumentation assets, optimizes plant assets, and results in a complete lifecycle management OverviewThis document provides a step-by-step approach to integrating a METSO Neles Valve Controller using HART into the PlantPAx automation ControlLogix platform provides a full range of input and output modules to span a wide variety of applications. The ControlLogix architecture uses producer/consumer technolog y, allowing input information and output status to be shared by all ControlLogix controllers in the integration document assumes you have a working knowledge of ControlLogix overviewDetails about the field device and control systemExample systemSpecifications on the required hardware and software componentsInstallationHow to install and connect the field device, linking device and other componentsConfigurationHow to.

8 Configure the HART I/O Configure the measurement instrumentVisualizationHow to implement and configure a graphical display of device informationRockwell automation Publication PROCES-AT020A-EN-P - September 201311 The ControlLogix platform provides a robust EtherNet/IP backbone for communication to process fieldbus networks. The PlantPAx architecture uses producer/consumer technolog y, allowing inpMut information and output status to be shared by all ControlLogix controllers in the system. This integration document assumes you have a working knowledge of ControlLogix systems. For more details regarding the equipment and tasks described in this document see additional diagram above is an example of a PlantPAx system used for testing. It is based on EtherNet/IP network backplane with I/O for HART and 1788-EN2 PAR and EN2 FFR Linking devices for FF and Profibus PA.

9 The PC contains the following software packages for Programming, Configuring the system and field components: RSLogix V20, RSLinks, RSfactory TalkView and Asset Center. Other tools are available from the device vendors such as Hand Held programmers and Software integration document assumes you have a working knowledge of ControlLogix systems. For more details regarding the equipment and tasks described in this document go to the rockwell automation Literature library at and and to METSO s website. Before starting , make sure to load the appropriate Firmware. AOP, GSD, DTM and DD automation Publication PROCES-AT020A-EN-P - September 2013 The AOP can be downloaded from rockwell Hiprom at files can be downloaded from InformationIntelligent Valve Controller , Series ND9000 Neles ND9000 is a top class intelligent Valve Controller designed to operate on any Valve and actuator type in all industry areas.

10 With unique performance features, it ensures maximum control accuracy in all operating conditions. The diagnostic capabilities provide the user with valuable information as a basis for predictive maintenance. For more details see ND9000 Installation, Maintenance and operators Instructions ( ) ( ). Enclosure options ND9100: Anodized aluminum alloy and polymer composite ND9200: Anodized aluminum alloy and tempered glass ND9300: Full 316 stainless steel Communication options ND9000H HART ND9000F, FOUNDATION fieldbus H1 ND9000P Profibus PA Wide coverage of hazardous area approvals (Explosion/Flame proof, Intrinsically safe) ATEX, IECEx, cCSAus, Inmetro, GOST R Single device for double and single-acting actuators, as well as linear and rotary valves Simple and fast commissioning (only 4 parameters needed.)