MicroLogix 1100 Programmable Controllers

1 MicroLogix 1100 Programmable ControllersBulletin 1763 Controllers and 1762 Expansion I/OUser ManualPublication 1763-UM001F-EN-P - April 2017 Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication available from your local Rockwell Automation sales office or online at ) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this manual are included solely for illustrative purposes.

2 Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is this manual, when necessary, we use notes to make you aware of safety Automation, Allen-Bradley, ControlFLASH, SLC, SLC 500, PLC-5, MicroLogix , PanelView, RSLinx, RSLogix, and RSLogix 500 are trademarks of Rockwell Automation, not belonging to Rockwell Automation are property of their respective information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic information that is critical for successful application and understanding of the information about practices or circumstances that can lead to: personal injury or death, property damage, or economic loss.

3 Attentions help you identify a hazard, avoid a hazard, and recognize the HAZARDL abels may be on or inside the equipment, such as a drive or motor, to alert people that dangerous voltage may be HAZARDL abels may be on or inside the equipment, such as a drive or motor, to alert people that surfaces may reach dangerous 1763-UM001F-EN-P - April 2017 Summary of ChangesTo help you find new and updated information in this release of the manual, we have included change bars as shown to the right of this table below lists the sections that document new features and additional or updated information on existing Revision HistoryFeatures are added to the Controllers through firmware upgrades. See the latest release notes, 1763-RN003, to be sure that your controller s firmware is at the level you need. Firmware upgrades are not required, except to allow you access to the new features.

4 For this information:SeeUpdated Appendix D Using ControlFLASH to Upgrade Your Operating System with instructions for installing and using ControlFLASH version and new DMK disk image format firmware 1763-UM001F-EN-P - April 2017 Summary of Changes 2 Notes:3 Publication 1763-UM001F-EN-P - April 2017 Table of ContentsFirmware Revision History .. 1 Table of ContentsPrefaceWho Should Use this Manual .. 9 Purpose of this Manual .. 9 Related Documentation.. 10 Common Techniques Used in this Manual.. 10 Chapter 1 Hardware OverviewHardware Features .. 11 Component Descriptions.. 12 MicroLogix 1100 Memory Module and Built-in Real-Time Clock 121762 Expansion I/O .. 13 Communication Cables .. 14 Programming .. 16 Communication Options .. 16 Chapter 2 Installing Your ControllerAgency Certifications .. 19 Compliance to European Union Directives .. 19 EMC Directive.

5 20 Low Voltage Directive.. 20 Installation Considerations .. 20 Safety Considerations .. 21 Hazardous Location Considerations.. 21 Disconnecting Main Power .. 23 Safety Circuits.. 23 Power Distribution .. 23 Periodic Tests of Master Control Relay Circuit .. 24 Power Considerations .. 24 Isolation Transformers .. 24 Power Supply Inrush .. 24 Loss of Power Source .. 25 Input States on Power Down .. 25 Other Types of Line Conditions .. 25 Preventing Excessive Heat.. 25 Master Control Relay .. 26 Using Emergency-Stop Switches .. 27 Schematic (Using IEC Symbols) .. 28 Schematic (Using ANSI/CSA Symbols).. 29 Installing a Memory Module .. 30 Using the Battery .. 31 Connecting the Battery Wire Connector .. 32 Controller Mounting Dimensions .. 33 Controller and Expansion I/O Spacing .. 33 Mounting the Controller .. 34 DIN Rail Mounting .. 35 Publication 1763-UM001F-EN-P - April 20174 Table of ContentsPanel Mounting.

6 361762 Expansion I/O Dimensions .. 37 Mounting 1762 Expansion I/O .. 37 DIN Rail Mounting .. 37 Panel Mounting .. 38 Connecting Expansion I/O.. 39 Chapter 3 Wiring Your ControllerWiring Requirements .. 41 Wiring Recommendation.. 41 Wiring the Terminal Block .. 42 Using Surge Suppressors .. 43 Recommended Surge Suppressors .. 45 Grounding the Controller .. 46 Wiring Diagrams .. 47 Terminal Block Layouts.. 47 Terminal Groupings .. 49 Sinking and Sourcing Wiring Diagrams .. 501763-L16 AWA, 1763-L16 BWA, 1763-L16 BBB and 1763-L16 DWD Wiring Diagrams .. 50 Controller I/O Wiring .. 53 Minimizing Electrical Noise .. 53 Wiring Your Analog Channels.. 53 Analog Channel Wiring Guidelines.. 53 Minimizing Electrical Noise on Analog Channels .. 54 Grounding Your Analog Cable .. 55 Expansion I/O Wiring.. 56 Digital Wiring Diagrams .. 56 Analog Wiring .. 63 Chapter 4 Communication ConnectionsSupported Communication Protocols.

7 71 Default Communication Configuration .. 72 Using the Communications Toggle Functionality .. 72 Changing Communication Configuration .. 73 Connecting to the RS-232 Port .. 76 Making a DF1 Point-to-Point Connection .. 77 Using a Modem .. 78 Connecting to a DF1 Half-Duplex Network .. 80 Connecting to a DH-485 Network .. 83DH-485 Configuration Parameters.. 83 Recommended Tools.. 85DH-485 Communication Cable .. 85 Connecting the Communication Cable to the DH-485 Connector . 86 Publication 1763-UM001F-EN-P - April 2017 Table of Contents 5 Grounding and Terminating the DH-485 Network .. 87 Connecting the AIC+ .. 89 Cable Selection Guide .. 90 Recommended User-Supplied Components .. 93 Safety Considerations .. 94 Install and Attach the AIC+ .. 94 Powering the AIC+ .. 95 Connecting to Ethernet .. 97 Ethernet Connections .. 97 Chapter 5 Using the LCDO perating Principles.

8 100 Startup Screen .. 101 Main Menu and Default Screen .. 102 Operating Buttons .. 104 Using Menus to Choose Values .. 104 Selecting Between Menu Items .. 105 Cursor Display .. 105 Setting Values.. 106I/O Status.. 107 Viewing I/O Status .. 108 Monitoring Bit File.. 109 Target Bit File Number (TBF) .. 109 Monitoring a Bit File .. 111 Monitoring Integer File .. 115 Target Integer File Number (TIF) .. 115 Monitoring an Integer File .. 117 Using the Mode Switch .. 122 Controller Modes .. 122 Changing Mode Switch Position .. 123 Using a User Defined LCD Screen .. 126 User Defined LCD Screen .. 126 Configuring Advanced Settings .. 128 Changing Key In Mode .. 128 Key In Modes.. 128 Changing Key In Mode .. 129 Using Communications Toggle Functionality .. 131 Viewing Ethernet Port Configuration .. 131 Using Trim Pots .. 133 Trim Pot Operation .. 133 Changing Data Value of a Trim Pot.

9 133 Trim Pot Configuration in LCD Function File .. 135 Error Conditions .. 135 Viewing System Information .. 136 Viewing Fault Code .. 137 Publication 1763-UM001F-EN-P - April 20176 Table of ContentsChapter 6 Using Real-Time Clock and Memory ModulesReal-Time Clock Operation.. 139 Operation at Power-up and Entering a Run or Test Mode .. 139 Writing Data to the Real-Time Clock .. 140 RTC Battery Operation .. 140 Memory Module Operation .. 141 User Program , User Data and Recipe Back-up .. 141 Program Compare .. 141 Data File Download Protection .. 142 Memory Module Write Protection .. 142 Removal/Insertion Under Power .. 142 Memory Module Information File .. 142 Program /Data Download .. 143 Program /Data Upload .. 143 Chapter 7 Online EditingOverview of Online Editing .. 145 Online Editing Terms .. 146 Effects of Online Editing On Your System .. 147 System Impacts.

10 147 Data Table File Size .. 148 Online Edit Error .. 148 Directions and Cautions for MicroLogix 1100 Online Edit User.. 148 Change the RSLinx "Configure CIP Option" (OS Series A FRN 1,2, and 3 only) .. 148A Download Before Starting Online Edit .. 149 Types of Online Editing .. 151 Edit Functions in Runtime Online Editing .. 152 Edit Functions in Program Online Editing .. 152 Appendix ASpecificationsExpansion I/O Specifications .. 163 Digital I/O Modules .. 163 Analog Modules .. 171 Appendix BReplacement PartsMicroLogix 1100 Replacement Kits .. 179 Lithium Battery (1763-BA) .. 180 Installation .. 180 Battery Handling .. 181 Storage .. 181 Transportation .. 181 Disposal .. 182 Publication 1763-UM001F-EN-P - April 2017 Table of Contents 7 Appendix CTroubleshooting Your SystemUnderstanding the Controller Indicator Status.. 185 Controller Status LED Indicators.