Mini50 Unsealed Connector System - Molex

1 Features and BenefitsApproximate 51% reduction in frontal area for 4-circuit receptacleMini50 Two-Circuit SMT Header and ReceptacleApproximate 50% reduction in frontal area for 4-circuit right-angle header*8, 16, 24, 34 and 38 Circuit Sizes Also AvailableMini50 Package Size Reductions: Comparison between Mini50 1-by-4 and USCAR 1-by-4 footprintsFemale ReceptacleApproximate 51% reduction in frontal area for 4-circuit receptacleMale Right-An gle H eaderApproximat e 50% reduction in fro ntal area for 4-circuit r ig ht-angle headerUSCAR 1-by-4 Mini501-by-4 Mini501-by-4 USCAR 1-by-4 Cross Mini50 Headers* Mini50 Receptacles*4 Circuit Polariza ti on A SMT Header12 CircuitPolariza ti on A R/A Header20 Circuit Polariza ti on A Vertical Header4 Circuit Polariza ti on A Housing12 Circuit Polariza ti on A Housing20 Circuit Polariza ti on A HousingFemale terminalCTX50 terminal-sectional is area 45% smallerthan terminal*8, 16, 24, 34 and 38 Circuit Siz e s Also Avail ableMini50 Package Size Reductions.

2 Comparison between Mini50 1-by-4 and USCAR 1-by-4 footprintsFemale ReceptacleApproximate 51% reduction in frontal area for 4-circuit receptacleMale Right-An gle H eaderApproximat e 50% reduction in fro ntal area for 4-circuit r ig ht-angle headerUSCAR 1-by-4 Mini501-by-4 Mini501-by-4 USCAR 1-by-4 Cross Mini50 Headers* Mini50 Receptacles*4 Circuit Polariza ti on A SMT Header12 CircuitPolariza ti on A R/A Header20 Circuit Polariza ti on A Vertical Header4 Circuit Polariza ti on A Housing12 Circuit Polariza ti on A Housing20 Circuit Polariza ti on A HousingFemale terminalCTX50 terminal-sectional is area 45% smallerthan terminal*8, 16, 24, 34 and 38 Circuit Siz e s Also Avail ableMini50 Package Size Reductions: Comparison between Mini50 1-by-4 and USCAR 1-by-4 footprintsFemale ReceptacleApproximate 51% reduction in frontal area for 4-circuit receptacleMale Right-An gle H eaderApproximat e 50% reduction in fro ntal area for 4-circuit r ig ht-angle headerUSCAR 1-by-4 Mini501-by-4 Mini501-by-4 USCAR 1-by-4 Cross Mini50 Headers* Mini50 Receptacles*4 Circuit Polariza ti on A SMT Header12 CircuitPolariza ti on A R/A Header20 Circuit Polariza ti on A Vertical Header4 Circuit Polariza ti on A Housing12 Circuit Polariza ti on A Housing20 Circuit Polariza ti on A HousingFemale terminalCTX50 terminal-sectional is area 45% smallerthan terminal*8, 16, 24, 34 and 38 Circuit Siz e s Also Avail ableAddition of 2 circuit-size SMT headers and receptaclesDelivers the only two-circuit Connector with a terminal interface in the industry.

3 Tested to full USCAR specifications. Enhances design flexibilityDesigned and tested to USCAR 050 specificationsIndustry s only interface that meets USCAR 050 specifications. Offers from 4 to 24 circuits. Larger circuit versions also comply with USCAR specifications50% smaller than USCAR Unsealed interfacesMinimizes PCB footprint for design flexibility and space savingIndependent secondary lock (ISL) terminal-retention featureSecures terminal inside the housing; one piece design for applied cost savingsOrientation features molded into the headerProvides wire-routing and module-design flexibility for both vertical and right-angle connectors. Retains the header to the PCB during the soldering processBoard alignment and retention featuresSimplifies header placement on the PCB and retains the header to the PCB during soldering operation(s). Protects adhesive joints during Connector mating and unmatingHigh-temperature thermoplastic housingsWithstands infrared (IR) and wave lead-free solder processing per ES-40000-5013 Molex specification, up to a maximum temperature of +260 CGold plating optionBetter conductivity and corrosion resistance and lower insertion force than standard tin polarization optionsEnables limited customization and enforces like-to-like mating via three discrete mechanical, visual, and colored polarizationsCTX50 terminal wire grip designOffers harness manufacturers the ability to reduce wire gauge sizes while maintaining retention strengthConnector position assurance (CPA)

4 Feature availableAn optional mating assurance feedback device that prevents accidental un-matingMini50 Unsealed Connector SystemDelivering 50% space savings over traditional USCAR connectors with smaller terminals to fit more signals into vehicle interiors, the Mini50 Unsealed Connector System is approved as the industry s only USCAR 050 interfaceProduct Improvements -Optional CPA Addit i on this is available on all sizes from 4 to 24 circuitsCPA LatchCPA LatchCPA Tr ayCPA Latch and supporting features added to bridged receptaclesMini50 Harness Assembly Complexity Reduction:The independent secondary lock (ISL) is molded as part of the housing, reducing the number of components and ViewFront ViewFront View1. Insert Crimped Terminals2. Close ISL3. Final AssemblyMini50 Harness Assembly Complexity Reduction:The independent secondary lock (ISL) is molded as part of the housing, reducing the number of components and Improvements - Optional CPA Addition this is available on all sizes from 4 to 24 circuitsCTX50 Female Receptacle Terminal: All dimensions shown in millimetersMini50 Unsealed Connector SystemCPA supporting features added to bridged receptacles Wire NameThin WallUltra ThinThin WallOuter Diameter of Wire InsulationRecommended Grip SizeGrip SGrip MGrip LFemale Terminal Wire Wire NameThin WallUltra ThinThin WallOuter Diameter of Wire InsulationRecommended Grip SizeGrip SGrip MGrip LFemale Terminal Wire 050 SpecificationsReference InformationPackaging: Housings Bulk pack Terminals Reel and loose pieceMates With: Receptacles Series.

5 34791, 34824 Vertical Headers Series: 34792, 34824, 34825 Right-Angle Header Series: 34793, 34912, 34826, 34897 Use With Terminals: Female Series 560023 Designed in: MillimetersPhysicalHeader Housings: High-Temperature ThermoplasticReceptacle Housings: High Temperature ThermoplasticContact: Copper (Cu) AlloyPlating:Contact Area Tin (Sn)Underplating Nickel (Ni)Wire Gauge: to (22 to 26 AWG)Insulation Diameter: to ( to ")Operating Temperature: -40 to +105 CElectricalVoltage (max.): 500 VCurrent (max.): Resistance (max.): 20 MilliohmsDielectric Withstanding Voltage (min.): 1500V ACIsolation Resistance (min.): 100 MegohmsElectrical / MechanicalOver-Current Loading: No DegradationDurability (max.): 20 milliohmsTin (Sn) Plating 10 Mating Cycles Gold (Au) Plating Over 10 Mating cyclesHigh-Temperature Exposure ,1008 hours (USCAR-2 , GMW3191):Post test resistance (max.)

6 20 Milliohms @ 500V DCIsolation resistance (max.) 100 MegohmsConnector Retention Force (min.) = 60 NTemp / Humidity Cycling, 240 hours (USCAR-2 , GMW3191):Post test resistance (max.) 20 Milliohms @ 500V DCIsolation resistance (max.) 100 MegohmsConnector Retention Force (max) = 60 NTerminal Retention (min.) = 30 NThermal Shock; class 2, 300& 600 cycles (USCAR-2):Post test resistance (max.) 20 Milliohms @ 500V DCIsolation resistance (max.) 100 MegohmsConnector Retention Force (max.) = 60 NTerminal Retention (min.) = 30 NChemical Resistance: (RSA 36-05-019) :Post test resistance (max.) 20 Milliohms @ 500V DCIsolation resistance (max.) 100 Megohms ConnectorTerminal Retention (min.) = 30 NCurrent Capability: (USCAR-2 , Fiat 7-Z8260):Temperature rise over ambient < 55 CPost test resistance (max.) 20 Milliohms @ 500V DCTerminal Retention (min.)

7 = 30 NTerminal Connector Insertion Force (USCAR-2, GMW3191):Insertion Force (max.) = 5 NPrimary Retention Force (min.) = 10 NSecondary Retention Force (min.) = 50 NElectrical / MechanicalMating Force (USCAR-2) (max.): 22 NUnmating Force (USCAR-2) (max.): 22 NConnector Drop Test: (USCAR-2, RSA 36-05-019) :Post test visual inspectionConnector Pry Resistance: (USCAR-2) :Post test resistance (max.) 20 Milliohms @ 500V DCRepetitive Mating / Unmating : (USCAR-2):Post test resistance (max.) 30 Milliohms @ 500V DCPolarization Feature Effectiveness (USCAR-2): min = 3* avg. mate forceHeader Pin Retention (min.): 15 NSolderability Requirements: (SMES-152) :Dip Coat Method min 95% coverageConnector Heat Resistance: (ES-40000-5013) :Lead-free IR reflow processing = 3 cycles, max temperature +260 CRandom Vibration with Thermal Cycling / Mechanical Shock (Not Coupled to Engine): (USCAR-2 , GMW3191, RSA 36-05-019)Random vibration with Thermal Cycling:Post test resistance (max.)

8 20 Milliohms @ 500V DCConnector Retention Force (min.) = 60 NCorrosion Resistance: (USCAR-2 , GMW3191, RSA 36-05-019) :Post test resistance (max.) 20 Milliohms @ 500V DCIsolation resistance (max.) 100 Megohms ConnectorConnector Retention Force (min.) = 60 NTerminal Retention (min.) = 30 NMini50 Unsealed Connector SystemAutomotive and Commercial VehicleHeadlinersClusters and NavigationRadiosCameras and SensorsHVACS witchesLightingMirrorsApplicationsMirror s/CamerasInterior LightingPanels / NavigationHVACT arget Accounts/Customers (non-exclusive)Ford/GM/ChryslerVWMost automotive OEMsBroad acceptance of the Mini50 platformTarget Customer JobEnd UserEngineeringManufacturingQualityOEM 2017 MolexOrder No. 987650-5442 Rev 6 USA/0K/ InformationReceptaclesSeries Sizes34791 ReceptaclesSingle2, 4 and 834824 Dual12, 16, 20 and 2434959 Three34 Hybrid and 38 CTX50 TerminalsSeries Gauge (mm2)Wound Direction / Payoff to , , ; B= to.

9 B=RightNote: Reference PS-34791-000 for all validated wire Series StyleCircuit Sizes34792 TinSingleVerticalThrough-Hole4 and 834793 Right Angle34912 SMT2, 4 and 834825 DualVerticalThrough-Hole12, 16, 20 and 2434826 Right Angle34897 SMT34958 ThreeVerticalThrough-Hole34 Hybrid and 3834961 Right Angle34960 Two-Bay Stacked68 (Hybrid-Hybrid), 72 (Hybrid-Three Row) and 76 (Three Row-Three Row)34912-60xxGoldSingleRight AngleSMT2, 4 and 834897-6xxxGoldDualRight AngleSMT12, 16, 20 and 24 Mini50 Unsealed Connector SystemPay-Off DirectionMolex is a registered trademark of Molex , LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.