Miniature Circuit Breaker Migration Guide - …

1 Miniature Circuit Breaker Migration Guide1489-M1492-SPM1492-D188-J, -K1492-RCDA3 Miniature Circuit Breaker Migration1489-M Circuit Breakers1492-SPM Supplementary ProtectorsDual terminals providewiring/bus bar flexibilityand clamp from both sides to improve connection reliabilityDual terminals provide wiring/bus bar flexibility and clamp from both sides to improve connection reliabilityApproval marks are easily visible on domeSuitable for DIN Rail mountingIndicator window reflects contact state red: closed, green: open Suitable for DIN Rail mountingIndicator window reflects contact state red: closed, green: openTerminal design helpsprevent wiring missesScratch and solvent resistant printingAccepts right-mountedshunt trips, auxiliary and signal contactsIP20 finger-safe design(all sides)Terminal design helpsprevent wiring missesScratch and solvent resistant printingIP20 finger-safe design (all sides)Accepts a wide variety of right, left, and space saving bottom-mounted accessories4 Miniature Circuit Breaker Migration1492-D Miniature Circuit Breaker188-J, -K Regional Circuit BreakersIP20 finger-safedesign (all sides)Scratch- and solvent-resistant printingAccepts a wide variety of right,left, and space saving bottom-mounted accessoriesSuitable for DIN Rail mountingApproval marks are easily visible on domeIP20 finger-safedesign (all sides)

2 Scratch- and solvent-resistant printingTerminal design helps prevent wiring missesAccepts a wide variety of right, left, and space saving bottom-mounted accessoriesSuitable for DIN Rail mountingIndicator window reflects contact state red: closed; green: openApproval marks are easily visible on domeDual terminals provide wiring/bus bar flexibility and clamp from both sides to improve connection reliability5 Miniature Circuit Breaker Migration1492-RCDA Residual Current DevicesSuitable for DIN Rail mountingDual terminals providewiring/bus bar flexibilityand clamp from both sides to improve connection reliabilityScratch and solvent resistant printingIP20 finger-safe design (all sides)Approval marks are easily visible on domeTerminal design helpsprevent wiring missesTest push button to verify device functionalityIndicator window reflects contact state red: closed, green: open Accepts right-mounted auxiliary and signal contacts6 Miniature Circuit Breaker MigrationThe new offering of Allen-Bradley UL 489 Miniature Circuit breakers has an increased current range, durable laser printing and longer mechanical product specification differences are noted in bold1489-AApproximate Dimensions (mm)14 89 - M1489-A (1P)1489-M (1P) , Certifications and Feature ComparisonsCurrent rated for ACurrent rated for ATrip Curves C, DTrip Curves C, DInterrupting capacityUL: 14 kA C curve: 15-25 A; D curve: 13-20 A 10 kA all other current ratingsIEC: 15 kAInterrupting capacityUL: 10 kA; IEC: 15 kAUL Ratings1P: 277V AC ( A); 240V AC ( A);2P, 3P: 480Y/277V AC ( A); 240V AC ( A)1P: 48V DC; 2P: 96V DCIEC Ratings1P: 240V AC; 2P, 3P: 415V ACUL Ratings1P: 277V AC ( A C A D curve); 240V AC ( A C A D curve);2P, 3P: 480Y/277V AC ( A C A D curve); 240V AC ( A C A D curve)1P: 48V DC; 2P: 96V DCIEC Ratings1P: 230V AC.

3 2P, 3P: 400V ACUL 489 / CSA No. / EN 60947-2UL 489 / CSA No. / EN 60947-2 / GB Listed / CSA Certified / CE Marked / VDE CertifiedUL Listed / CSA Certified / CE Marked / VDE Certified / CCC Certified / RoHS CompliantRing terminals availableRing terminals not available at launchUL rated for 2 wires1 wire AWG ; 2-4 wires AWG max. 2 wires per slotIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip: Right mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: non-cuttable, series ABus Bars: non-cuttable, series D (catalog number change)Note: Old accessories and bus bars cannot be mixed with new accessories and bus barsShunt TripAux/Signal ContactLock OutBus Bar7 Miniature Circuit Breaker MigrationThe new offering of Allen-Bradley UL 1077 supplemental Circuit breakers provide a broader range of accessories, durable laser printing and longer mechanical product specification differences are noted in bold1492-SPApproximate Dimensions (mm)1492-SPM1492-SP (1P)1492-SPM (1P) , Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for A (D Curve 50 & 63 A IEC only)Current rated for ATrip Curves B, C, DTrip Curves B, C, DInterrupting capacityUL: 5/10 kA; IEC: 10/15 kAInterrupting capacityUL: 5/10 kA; IEC: 15 kAUL Ratings1P(+N): 277V AC2P, 3P(+N): 480Y/277V AC1P: 48V DC; 2P: 96V DC IEC Ratings1P(+N): 240V AC; 48V DC2P, 3P(+N): 240/415V AC2P: 96V DCUL Ratings1P(+N): 277V AC2P, 3P(+N): 480Y/277V AC1P: 48V DC.

4 2P: 96V DCIEC Ratings1P(+N): 230V AC2P, 3P(+N): 400V ACUL 1077 / CSA No. 235 / EN 60947-2 / GB 10963UL 1077 / CSA No. 235 / EN 60947-2 / GB Recognized / CSA Certified / CE Marked / GL (Marine) / CCC CertifiedUL Recognized / CSA Certified / CE Marked / CCC Certified / VDE Certified / RoHS CompliantSingle cage terminal designDual cage terminal with bi-directional tighteningTightening Torque AWG : 21 in lb AWG : 25 in lb AWG 6: 36 in lb1 wire AWG ; 2 wires AWG Torque AWG : in lb AWG : in lb AWG : in lb1 wire AWG ; 2-4 wires AWG max. 2 wires per slotCalibration Temperature 30 CCalibration Temperature 40 CIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip: Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, 1m, series ABus Bars: cuttable, 1m, series ANote: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock OutBus Bar8 Miniature Circuit Breaker MigrationThe new offering of Allen-Bradley UL 1077 Miniature Circuit breakers provide overcurrent and short Circuit protection in higher voltage DC product specification differences are noted in bold1489-DApproximate Dimensions (mm)1492- D1489-D (1P)1492-D (1P) , Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for ACurrent rated for ATrip Curves CTrip Curves CInterrupting capacityUL: 10 kA.

5 IEC: 10 kAInterrupting capacityUL: 10 kA; IEC: 10 kAUL Ratings1P: 125V DC2P: 250V DCIEC Ratings1P: 250V DC2P: 500V DCUL Ratings1P: 250V DC2P: 500V DCIEC Ratings1P: 250V DC2P: 500V DCUL 489 / CSA No. 5 / EN 60947-2UL 1077 / CSA No. 235 / EN 60947-2UL Listed / CSA Certified / VDE Certified / CE Marked / RoHS CompliantUL Recognized / CSA Certified / VDE Certified / CE Marked / RoHS CompliantSingle cage terminal designDual cage terminal with bi-directional tighteningTightening Torque AWG : 21 in lb AWG : 25 in lb AWG 6: 36 in lb1 wire AWG ; 2 wires AWG Torque AWG : in lb AWG : in lb AWG : in lb1 wire AWG ; 2-4 wires AWG max. 2 wires per slotUL Calibration Temperature: 40 C EN/IEC Calibration Temperature: 30 CUL Calibration Temperature: 25 C EN/IEC Calibration Temperature: 55 CIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip: Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, 1m, series ABus Bars: cuttable, 1m, series ANote: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock OutBus Bar9 Miniature Circuit Breaker MigrationThe new offering of Allen-Bradley Regional Circuit Breakers* provides two interrupting capacity options, a broader range of accessories, and longer mechanical product specification differences are noted in bold.

6 *Available in China and Europe only188-A, -BApproximate Dimensions (mm)188 -J, - K188-A (1P)188-J (1P) , Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for ACurrent rated for ATrip Curves B, C, DTrip Curves B, C, DInterrupting capacity (Icn) 188-A: 10 kAInterrupting capacity (Icn) 188-B: 6 kAInterrupting capacity (Icn) 188-J: 10 kAInterrupting capacity (Icn) 188-K: 6 kARated operational voltage (Ue)1P(+N): 230V AC2P, 3P(+N), 4P: 400V ACRated operational voltage (Ue)1P(+N): 230V AC2P, 3P(+N), 4P: 400V ACStandards: EN 60898-1, GB 10963 Standards: EN 60898-1, GB 10963CE Marked / CCC Certified / RoHS CompliantCE Marked / CCC Certified / VDE Certified / RoHS CompliantCalibration temperature 30 CCalibration temperature 30 CSingle cage terminal designSingle cage terminal designIP20 FrontIP20 All sidesOptional AccessoriesAuxiliary/Signal Contact & Shunt Trip: Left mountedAuxiliary Contact, Signal Contact & Shunt Trip: Right, left and bottom mountedLock Out Attachment: one designLock Out Attachment: 1-pole and multi-pole designsBus Bars: cuttable, various lengths, series CBus Bars: cuttable, various lengths, series D (catalog number change)Note: Old accessories cannot be mixed with new accessoriesShunt TripAux/Signal ContactLock OutBus Bar(188-A shown)(188-J shown)10 Miniature Circuit Breaker MigrationThe new offering of Allen-Bradley UL 1053 residual current devices are used in conjunction with MCBs for Circuit protection from undetected ground faults.

7 New product specification differences are noted in bold1492-RCDA pproximate Dimensions (mm)1492- RCDA1492-RCD(2P)1492-RCDA (2P)W3535H8088D6067 Ratings, Certifications and Feature Comparisons(New product specification differences are noted in bold)Current rated for ACurrent rated for ASensitivity mASensitivity mA2P, 4P: IEC/EN 230/400V AC2P, 4P: UL 480Y/277V AC IEC/EN 230/400V ACEN 61008UL 1053 / ANSI/NFPA 70 / EN 61008 CSA No. 144 / GB 16916 VDE CertifiedcURus Recognized / CE Marked /CCC Certified / VDE Certified / RoHS CompliantIP2X FrontIP2X - Terminals/IP4X - HousingAux/Signal ContactAux/Signal Contact Right Side mountIndicator window on 4P versionIndicator window on 2P and 4P versionsSingle cage terminal designDual cage terminal with bi-directional tighteningOptional AccessoriesAuxiliary/Signal Contact: Right mountedAuxiliary Contact & Signal Contact: Right mountedBus Bars: noneBus Bars: cuttable, 1m (for connecting RCD to 188-J, -K MCB)Note: Old accessories cannot be mixed with new accessoriesAux/Signal ContactBus Bar11 Miniature Circuit Breaker MigrationFrequently Asked QuestionsWhy did we change the Miniature Circuit breakers?

8 The new MCBs offer increased mechanical operating life, higher current ratings and a unique dual-terminal design that provides better connection of multiple conductors (bus bar and wire). In addition, there are more options for accessories, including an innovative auxiliary contact that mounts at the bottom of the 1492-SPM, 1492-D and 188-J, -K requiring no additional DIN Rail the new breakers similar in size?Yes, the new breakers are equal in pole width to the old and have only minor variations in height and I mix new breakers with existing breakers?Yes, although bus bar compatibility, if used, must be I use the same bus bars as before?The 1489-M and 188-J, -K products require the use of a new bus bar series. The 1492-SPM and 1492-D bus bars are unchanged. In both cases, it will not be possible to connect old and new breakers with the same bus I use the same accessories?These are newly designed breakers and must be used with the new offering of accessories. Most of the new accessories are right side 1489-QR001C-EN-P September 2014 Copyright 2014 Rockwell Automation, Inc.

9 All Rights Reserved. Printed in Publication 1489-QR001B-EN-P August 2014 Product Selection ToolboxOur powerful range of product selection and system configuration tools assist you in choosing and applying our , LISTEN. THINK. SOLVE. and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective 140 GMolded Case Circuit Breakers49 Visit our website: 140G-SG001A-EN-PAccessoriesDiagrams32343 4AX332313121212222AX224242424AX222222121 DH9698989595AL19616AL2151518181616181815 15AL21624AX2111114AX11412122222212131313 2AX33224963434AL19595989896G0805TU AL060605089698989595AL1961124AX21114AX11 4121222222121313132AX33224963434AL195959 89896F069624AX2111114AX11412122222212124 AL19595989896E080506TU AL0508C2424AX2222221219698989595AL196 ABJL24AX2111114AX114121222222121313132AX 33224343441414442 KAX44244TU ALBulletin 140 GMolded Case Circuit Breakers69 Visit our website: 140G-SG001A-EN-PApproximate Dimensions 125 A, G-FrameCat.

10 No. 140G-G-RMB or 140G-G-RMY Direct Rotary Operating HandleDrilling: See Detail A Min. door rotation radius Rotary handle operating mechanism on molded case Circuit Breaker Door drilling template with direct rotary handle Required 25 mm insulating phase barriers providedCat. Nos. 140G-G-TLC13, 140G-G-TLC14 Terminals (Copper Only Lug) Front terminals Cat. No. 140G-G-MTL63, -MTL64 Terminal (Multi-Cable Terminal Lug) Required terminal covers with IP40 protection provided Terminal lugs for multi-cable connectionSelection ToolsRockwell Automation provides a wide range of selection tools for the new Circuit breakers to assist you in choosing the right product for your needs. You can access these tools on-line or through your local DistributorVisit our website to find your local Product DirectoryOur extensive product portfolio is designed to improve your processes through every stage of your manufacturing and-Load-Protection/ Circuit -BreakersRock well Automation, Inc. (NYSE:ROK), the world s largest company dedicated to industrial automation, makes its customers more productive and the world more sustainable.