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Mitsui EPT

1 Mitsui EPTTMTMG rommets, Hoses2 Mitsui EPTTM (Ethylene-Propylene-Terpolymer) is an EPT(EPDM) brand that is produced by Mitsui Chemicals through its state of the art olefinicpolymerization technology. With Mitsui Chemicals' advanced technology, we constantly develop new grades which allow us meet customer EPTTMis a material which excels in processability, weather resistance, heat aging resistance, electrical insulation properties, cold resistance, and chemical resistance. These properties are ideal in applications such as (but not limited to) automotive weatherstrips and hoses, building materials, and electrical EPTTM specializes in specially designed polymers which competitors cannot match, allowing Mitsui Chemicals to develop not only high performance products but quality products which exceed customer EPTTMis backed by experts who provide excellent technical support to each and every customer and adjust to their every demand, whether it is a general grade selection for a certain application, formulation adjustments for improved properties, or cost reduction methods using Mitsui is Mitsui EPTTM?

(H)*-Wrapped in a High Density Polyethylene Film. Remove before use. M-Metallocene Catalyst Grades (*: All Grades are normally wrapped in Low Density PE film but there is an option to wrap in High Density PE Film. Refer to the next page for packaging details) Standard Bale Friable Bale Characteristics of the grade 0-Low Ethylene Content

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Transcription of Mitsui EPT

1 1 Mitsui EPTTMTMG rommets, Hoses2 Mitsui EPTTM (Ethylene-Propylene-Terpolymer) is an EPT(EPDM) brand that is produced by Mitsui Chemicals through its state of the art olefinicpolymerization technology. With Mitsui Chemicals' advanced technology, we constantly develop new grades which allow us meet customer EPTTMis a material which excels in processability, weather resistance, heat aging resistance, electrical insulation properties, cold resistance, and chemical resistance. These properties are ideal in applications such as (but not limited to) automotive weatherstrips and hoses, building materials, and electrical EPTTM specializes in specially designed polymers which competitors cannot match, allowing Mitsui Chemicals to develop not only high performance products but quality products which exceed customer EPTTMis backed by experts who provide excellent technical support to each and every customer and adjust to their every demand, whether it is a general grade selection for a certain application, formulation adjustments for improved properties, or cost reduction methods using Mitsui is Mitsui EPTTM?

2 O-Rings / GasketsCables / WiresGlass Run Channels, Weatherstrip SpongesVarious Tubes / HosesGlass Run ChannelsWeatherstrip SpongesWindow SealsRadiator Hoses Grommets, GasketsHeat Insulator SpongesAutomotive IndustryElectrical and Construction Industries3 ContentsIntroduction of EPT- Technical Properties- General CharacteristicsIntroduction of Mitsui EPTTM- Mitsui EPTTMG roup- Features of Mitsui Chemicals R & D- Advantages of Mitsui EPTTM- Grade List and Packaging- Selection GuideContact InformationPage4-5678910-1112134 Basic Introduction of EPT and Comparison to Other Rubbers1. Weather and Ozone Resistance PropertiesThe weather and ozone resistance of EPT is excellent and surpasses most rubbers due to its chemical main chain of EPT consists of a very stable saturated hydrocarbon preventing the main chain from degrading even after being exposed to sunlight and/or high concentrations of ozone for long periods of Polymer StructureDiene Rubber Polymer StructurePolymer Backbone.

3 Saturated HydrocarbonEPT can be blended with other diene rubbers such as SBR and NR which have poor weather and ozone resistance, in order to significantly improve these Change Under Ozone AtmosphereNatural Rubber (NR)Styrene-Butadiene Rubber (SBR)Nitrile Rubber (NBR)Butyl Rubber (IIR)EPTEPT SBR=30 70 EPT SBR=0 100 IIRSBRNRBRCRO zone Condition : (EPT/IIR/CR 100pphm x 40oC x 600hr), (SBR/BR/NR 100pphm x 40oC x 300hr), (EPT:SBR 50 pphm x 40oC x 300hr)EPT Blend Effect on Ozone Resistance Unsaturated Moiety in Polymer BackboneChemical Resistance Properties (Room Temperatue) Sodium HydroxideSulfuric Acid 50%Hydrochloric Acid 30%Hydrogen Peroxide 10%Nitric Acid 30% Excellent, Fair, PoorGlycolEthyl AlcoholFreon 12 Freon 11 Silicon OilFreon 13 Paraffinic OilDetergentMethyl Ethyl KetonePhosphate EsterAmmonia Water 25%AcetoneElectrical Insulation Properties (General tendency of base polymer)

4 EPTNRSBRIIRCRC rosslinkedPolyethylene3 43 43 73 46 6020 3020 5020 3010 2050 701013 1016 10151014 10151015 10161010 1012 1017 Excellent, Fai r, PoorCorona resistanceArc reistanceTracking resistanceVolume resistivity value (23oC, cm)Dielectric constant (23oC)Dielectric breakdown voltage (kV/mm)5 Basic Introduction of EPT and Comparison to Other Rubbers2. Heat and Cold Resistance PropertiesThe heat and cold resistance limits for EPT are broader than any other type of rubber due to its chemical main chain of EPT consists of a very stable saturated hydrocarbon allowing it to have excellent heat aging can be used for longer periods of time and in higher temperatures compared CR (Chloroprene Rubber) and other diene rubbers such as SBR and Electrical Insulation PropertiesEPT has excellent characteristics as an insulation material.

5 The corona resistance is better than that of SBR, NR and IIR, and the tracking resistance is also Chemical Resistance PropertiesEPT has good chemical resistance against organic solvents with relatively higher polarity (alcohol, ketone, glycol, etc.), water solution of inorganic salt, acid and [ C]Heat Aging Measurement6 General CharacteristicsExcellentEthylene Content [wt%]40 50 60 70 Tensile StrengthEthylene Content [wt%]40 50 60 70 Hardness HardSoftDiene Content [wt%]1 510 15 Compression Set[ % ]ExcellentEthylene Content [wt%]40 50 60 70 Tg [ oC ]Diene Content [wt%]151015 Curing Rate [dNm/min]FastEthyleneDieneExcellentTensi le StrengthMolecular Weight(Viscosity)Molecular Weight(Viscosity)

6 EPT structure s effects on various physical propertiesEthylene ContentDiene ContentMolecular WeightHighLowCompression Set[ % ]ExcellentSales &MarketingResearch &DevelopmentProduction7 Mitsui EPTTMG roupCustomersVarious demandsMitsui EPTTM&Technical Support Mitsui EPTTMG roupOne TeamMitsui EPTTMis a High Quality Product, which is backed with ValuableInsight and Technical Support to propose the best solution for each Support: Mitsui Chemicals Inc. provides EPT formulation designs to achieve customer s target along with ongoing technical support to adjust to customer requestsValuable Insight: Mitsui Chemicals Inc. has sales professionals located globally to quickly support and assist customers whenever neededHigh Quality Products: Mitsui Chemicals Inc. produces stable supply and quality through strict quality checks.

7 Features of Mitsui Chemicals R & DMitsui Chemicals is an extensive company which actively works on research and development and offers a wide range of products from basic monomers to catalysts and plant designs as well. Through this active cycle of research and development throughout the entire company, Mitsui Chemicals offers new and innovative products the exceed market Design Production DesignFormulation DesignEvaluation & Analysis Research and Development Cycle to Create Innovative ProductsMixing & vulcanization processability, physical & chemical properties are investigated based on the & vulcanization processability, physical & chemical properties are investigated based on the high performance products can be achieved by our original polymerization technology along with unique catalysts and high performance products can be achieved by our original polymerization technology along with unique catalysts and monomers.

8 Quality stability(Very Low Amount of Gels)(Stable Viscosity) Unique Polymer Alloy Quality stability(Very Low Amount of Gels)(Stable Viscosity) Unique Polymer AlloyWe provide sample formulations accumulated through over 40 years of provide sample formulations accumulated through over 40 years of of Mitsui EPTTM9 Chlorine Content050100 MetalloceneConventionalChlorine content [ppm](Vanadium catalyst)The metallocene catalyst technology allows new and exciting potential to the long existing EPT chlorine content for longer lasting productsNarrow MWD for higher propertiesExtremely low gel content within the materialPossibilities to realize versatile polymer designA simple and more environmentally friendly production process. Grades Produced Using the metallocene Catalyst Technology Unique Production ProcessMitsui Chemicals uses a state of the art production process which allow the materials produced to have excellent and stable benefits include:Low gel content within the material Stable viscosity when mixingViscostiy Changes of EPT50556065700246810 Mixing time at Roll [min.]

9 ]ML(1+4)150oCMitsui EPTTMG eneral EPT10 Mitsui EPTTMG rade Nomenclature30 72E P MQuantity of the Third Component0-No Diene2-Low Diene Content3-Medium Diene Content4-High Diene Content8/9-High Diene Content (2 types)Branched Structure EPTM ooney Viscosity01-ML1+4(100 C) 1004-ML1+4(100 C) 4007-ML1+4(100 C) 7009-ML1+4(100 C) 9012-ML1+4(100 C) 120E-Oil Extended GradesP-Pellet Grades(H)*-Wrapped in a High Density polyethylene Film. Remove before Catalyst Grades(*: All Grades are normally wrapped in Low Density PE film but there is an option to wrap in High Density PE Film. Refer to the next page for packaging details)Standard BaleFriable BaleCharacteristics of the grade0-Low Ethylene ContentExcellent Low Temperature Characteristics1-Broad Molecular Weight DistributionExcellent Processability2-High Ethylene ContentHigh Tensile Strength5-Well Balanced Processability and Tensile Strength(Between 0 and 1, Mitsui EPTTMS pecial Grades)Pellet11 Mitsui EPTTMG rade ListMitsui EPTTM Grade List Mitsui EPTTMS hippingML(1+4)125oCML(1+4)100oCWeight(kg )

10 FormWrapping *2kg/Steel Boxkg/20'ContainerNoDieneNon-OilExtended 0045-4051--Broad25 StandardLDPE, HDPE1,05016, ,05016, , HDPE1,05016, , HDPE1,05016, , HDPE75012, , HDPE75012, , HDPE1,05016,80025 StandardLDPE, HDPE1,05016,80025 FriableLDPE, HDPE75012,00025 StandardLDPE, HDPE1,05016,80025 FriableLDPE, HDPE75012, ,05016, Melt POE 1,05016, , HDPE1,05016, , HDPE1,05016, , HDPE1,05016, , HDPE1,05016, , HDPE90014, ,400 OilExtended8120E61(150oC) ,520 Mitsui EPTTM Pellet GradesMooneyViscosityMFRS hippingML(1+4)125oC190oC, (kg)FormWrappingkg/Palletkg/20'Container X-3012P15(100oC)5 Bag75012, Bag75012, Bag75012,000 Ethylene 1-Butene Terpolymer (Pellet Grade)MooneyViscosityMFRS hippingML(1+4)125oC190oC, (kg)FormWrappingkg/Palletkg/20'Container HighDieneNon-OilExtendedK-972020(100oC)2 Bag75012,000 Mitsui EptalloyTMMooneyViscosityShippingML(1+4) 125oCWeight(kg)FormWrappingkg/Steel Boxkg/20'ContainerMediumDieneOilExtended PX-049 PEM36(150oC) ,000*1: Polymer Design*2: Melting point of wrapping materials: Broad: Broad Molecular Weight Distribution, LDPE: 110oC Narrow: Narrow Molecular Weight Distribution, HDPE: 120oC (Remove before use) Branched: Designed Long Chain Branched EPT, Low Melt POE : 70oC Hyper Branched.


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