Model 252 Manual - Arnold Packaging

1 Model 252 Label Printer/Applicator Operator / Technical Manual ID Technology 2051 Franklin Drive Fort Worth, TX 76106 1- 888-438-3242 1- 817-626-7779 2012, 2013, ID Technology, LLC Welcome to ID Technology. By selecting equipment from ID Technology, you ve made a significant investment in your business an investment that will pay you back through enhanced performance and increased production efficiencies. Year after year. Not only do you have industry-leading systems for labeling, coding and marking, you also have the complete backing of IDT s nationwide service network to help keep you up and running. We re the specialists who know how to help you solve your product identification challenges.

2 The very best investments are the ones you never need to worry about. Call on ID Technology to be your specialists for labeling, coding and marking, with products and services that deliver proven results. Model 252 Label Printer/Applicator Operators/Technical Manual I. GENERAL_____ 0 1. Introduction _____ 2 2. Initial Operation of Equipment _____ 2 3. Safety Symbols _____ 3 4. Safety Tips - General _____ 5 5. Safety Tips General Service & Maintenance _____ 6 6. Safety Tips General Electrical _____ 7 7. Cleaning Of Equipment _____ 8 II. OPERATING FUNDAMENTALS _____ 0 1. Introduction _____ 1 2. Unwind Assembly _____ 2 3. Rewind Assembly _____ 2 4. Electronics Assembly _____ 2 Operator Interface _____ 2 PCB _____ 2 Main Power Connection _____ 2 5.

3 Pneumatic Assembly _____ 2 6. Optional Accessories _____ 3 Low Label Sensor _____ 3 Three Stage Beacon _____ 3 System Status Output _____ 3 TS Series Mounting System _____ 3 Tamp Module _____ 3 Heavy Duty Tamp Module _____ 3 Service Tamp Module _____ 4 Tampjet Upgrade _____ 4 Smart Tamp Sensor _____ 4 Tamp Home Sensor_____ 4 Swing Tamp Module_____ 4 Dual Panel Module _____ 5 Corner Wrap Module _____ 5 Main Air Cutoff _____ 5 Water Separator _____ 5 III. INITIAL SETUP _____ 0 1. General Specifications _____ 1 Standard Features _____ 1 Overall Dimensions _____ 1 Weight _____ 1 Electrical _____ 1 Air Requirements _____ 1 Label Roll Size _____ 2 Model 252 Label Printer/Applicator Operators/Technical Manual Label Style _____ 2 Standard Label Size _____ 2 Environmental Requirements _____ 2 Noise _____ 2 Safety _____ 2 Declaration of Conformity _____ 3 2.

4 Lifting and Moving _____ 4 Assembling the Stand Components _____ 5 Mounting the 252 Applicator _____ 7 Mounting the 252N Applicator _____ 8 Mounting the 252E Applicator _____ 9 252E U-Arm Installation_____ 9 252E Pedestal Base Installation _____ 11 3 Installing the Accessories _____ 12 Inner Unwind Flange _____ 12 Extra (Support) Hub _____ 12 Outer Unwind Media Retainer _____ 12 Rewind Clip _____ 13 Product Detect Photocell _____ 14 Interface and Power Cables _____ 14 Three Stage Indicator Beacon _____ 14 Filter/Regulator _____ 15 Tamp Module / Heavy Duty Tamp Module _____ 16 Tamp Module Installation _____ 16 Air Assist Bracket and Tube _____ 18 Service Tamp Assembly _____ 19 Tampjet Upgrade _____ 20 Tampjet Upgrade Installation _____ 20 Smart Tamp Sensor Installation _____ 22 Tamp Home Sensor Installation _____ 23 Swing Tamp Assembly _____ 24 Dual Panel Tamp Assembly _____ 27 Corner Wrap Assembly_____ 30 System Status Output _____ 31 Low Label Detector Installation _____ 32 4 User Interface Overview _____

5 33 Initial Startup Screen_____ 33 Main Menu _____ 33 ID Logo _____ 33 Status _____ 34 Model 252 Label Printer/Applicator Operators/Technical Manual Security _____ 34 Online/Offline _____ 35 Save Setup _____ 35 Vacuum Mode _____ 36 Print Mode _____ 36 Apply Mode _____ 36 Recall Setup _____ 37 Outputs _____ 37 Dwells/Delays _____ 38 Multiplier _____ 38 Back/Cancel _____ 38 Enter _____ 38 Jog _____ 39 Dual Panel _____ 39 5 Application Setup_____ 40 Loading Labels _____ 40 Vacuum Mode _____ 42 Printer Mode _____ 42 Normal Mode _____ 43 Reverse Mode _____ 43 Data Driven Mode_____ 43 Apply Mode _____ 44 Tamp Mode _____ 44 Tampjet Mode _____ 45 Reverse Tampjet Mode _____ 45 Airjet Mode _____ 46 Setting Online/Offline _____ 47 Setting the Label Sensor (Apply Only Module)

6 _____ 47 Air Assist Delay _____ 47 Tamp Dwell _____ 48 Model 252 Label Printer/Applicator Operators/Technical Manual Blast Dwell _____ 49 Label Feed Delay _____ 49 Apply Delay _____ 50 Smart Delay Smart Tamp _____ 52 Tamp Home Sensor Setup _____ 52 Setting up Tamp Applications _____ 53 Setting the Tamp Position _____ 53 Setting the Pressures _____ 55 Setting the Tamp Motion _____ 57 Adjusting the Air Assist _____ 59 Setting the Vacuum _____ 59 Swing Tamp Setup _____ 60 Dual Panel Tamp Setup _____ 60 Corner Wrap Setup _____ 62 Label Dispense Adjustments_____ 62 Label Application Adjustments _____ 65 Low Label Detection Verification _____ 67 6 Save/Recall _____ 68 Save Configuration _____ 68 Recall Configuration _____ 69 System Configuration Information _____ 70 7 Dual Panel Application _____ 71 Dual Panel Mode _____ 71 Mode 1 _____ 71 Mode 2 _____ 71 Mode 3 _____ 71 Mode 4 _____ 71 Mode 5 _____ 72 Dual Panel Tamp Dwell _____ 72 Dual Panel Smart Delay _____ 72 IV.

7 CARE, MAINTENANCE AND TROUBLESHOOTING _____ 0 1. Maintenance Schedule _____ 1 2. General Cleaning and Inspection _____ 2 3. Bearings _____ 2 4. Troubleshooting _____ 3 Model 252 Label Printer/Applicator Operators/Technical Manual 5. Main Voltage Selection_____ 4 6. Motor Direction Selection_____ 4 7. Changing the Fuses _____ 5 8. Electronics Assembly _____ 6 9. 252 Firmware Update _____ 7 10. Printer/Applicator Interface Cable Pin Mapping _____ 12 11. Unwind Brake and Dancer Arm _____ 13 12. Rewind Assembly Maintenance _____ 15 Drive Belt Removal _____ 15 Drive Belt Replacement _____ 16 Drive Pulley Replacement _____ 16 Drive Motor Replacement _____ 17 V. DRAWINGS AND DIAGRAMS _____ 0 Figure 1: 252 with Standard Tamp Dimensions _____ 1 Figure 2: 252 with Heavy Duty Tamp Dimensions _____ 2 Figure 3: 252N Basic Dimensions _____ 3 Figure 4: 252E Basic Dimensions _____ 4 Figure 5: 252E/U-Arm Basic dimensions _____ 7 Figure 6: 252E/Pedestal Base Basic Dimensions _____ 9 Figure 7: 252 Wiring Diagram _____ 11 Figure 8: Interface Board Layout _____ 12 Figure 9: External Connectors _____ 13 Figure 10: Internal Connectors _____ 15 Figure 11: Exploded View, 252 Base Module ID100002/ID100003 _____ 17 Figure 12: Exploded View, 252 Faceplate Assembly ID100033/ID100034 _____ 18 Figure 13: Exploded View, 252 Unwind Assembly ID100013/ID100014 _____ 20 Figure 14.

8 Exploded View, 252 Rewind Assembly ID100021/ID100022 _____ 22 Figure 15: Assembly View, ID100001 Electronics Assembly _____ 24 Figure 16: Exploded View, 252 Pneumatics Module ID100037/ID100038 _____ 25 Figure 17: Exploded View, 62200-XX Tamp Assembly_____ 26 Figure 18: Exploded View, 62260-XX Heavy Duty Tamp Assembly _____ 27 Figure 19: Exploded View, 62190-XX Service Tamp Assembly _____ 28 Figure 20: Exploded View, 62201-XX Swing Tamp Assembly _____ 29 Figure 21: Exploded View, ID100240-12-XX Dual Panel Tamp Assembly NU/ND _ 30 Figure 22: Exploded View, ID100241-12-XX Dual Panel Tamp Assembly Reels Up 32 Figure 23: Exploded View, 62870-XX Corner Wrap Assembly _____ 34 Figure 24: Exploded View, 252N Assembly ID100060/ID100065_____ 37 Figure 25: Exploded View, 252E Assembly ID100070 _____ 38 Figure 26: Installation Instructions, 62130 Main Air Cutoff Assembly _____ 40 Figure 27: Installation Instructions, 62150 Water Separator Assembly _____ 41 Figure 28: Risk Assessment _____ 42 Model 252 Label Printer/Applicator Operators/Technical Manual VI.

9 COMPONENT INFORMATION _____ 0 MiniBeam Photocell _____ 1 11/2013 I. GENERAL Model 252 Label Printer/Applicator Operators/Technical Manual 1 Manual INTRODUCTION Your ID Technology Model 252 Label Printer/Applicator was designed for ultimate efficiency and minimum maintenance. High quality performance can be maintained and prolonged if the Operation and Preventative Maintenance Care and Instructions provided in this Manual are followed carefully and consistently. Model 252 Label Printer/Applicator Operators/Technical Manual 2 CAUTION READ BEFORE OPERATING EQUIPMENT 1. Introduction All operating and maintenance personnel must read this Manual carefully and pay special attention to the warnings and cautions before operating or servicing the machinery.

10 2. Initial Operation of Equipment ID Technology equipment is carefully assembled and checked before it is shipped from the factory. Upon completion of field installation all fasteners, set screws, etc. should be checked for tightness. After an initial operating period of 40 to 60 hours, the equipment should again be thoroughly inspected for any signs of loose fasteners, set screws or other components and necessary corrections made. Model 252 Label Printer/Applicator Operators/Technical Manual 3 3. Safety Symbols The directions in this Manual must be observed for the safety of people and machines. The followings symbols are used throughout this Manual and located on your machinery to call attention to important safety issues.