MODEL S3A 7/8 BOOK STITCHER

1 MODEL S3A 7/8& quot ; book STITCHEROWNERSMANUALs 2 282f 2 e2h 2y 2 2 2 2 MODEL S3A 7/8& quot ; book STITCHERWHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER,PART NAME, MODEL , WIRE SIZE, AND CROWN WIDTH OF YOUR ISP Guards4 Finger Guard12 SectionINSTALLATION6 Uncrating6 Location6 Cleaning and Oiling6 Check Motor7 Coil Holder and Wire7 Threading the Wire8 Setting the Machine for Stitching3 SectionOPERATION9 Operating Instructions9 Wire Size Chart4 SectionMAINTENANCE,TROUBLESHOOTING,AND ADJUSTMENTS10 Spare Parts11 Trouble Shooting Chart13 Adjustments13 Clinchers13 Formers14 Driver14 Wire Cut-Off Die and Knife15 Proper Wire15 Mandrel Assembly15 Mandrel Gripper16 Mandrel Spring16 Gripper Lifter Crank16 Coil Holder Brake Tension16 Wire Straightener16 Brake Strap17 Shoe17 Adjustable Drive Bar Link18 Cutter Block Adjusting Slide18 Wire Feed Idler Gear19 Wire Feed Clutch19 Flywheel20 Clutch20 Trip Rod and Spring5 SectionPARTS LIST21 How To Order Replacement Parts21 Stitching Head Assemblies24 Base, Body.

2 And Drive Assembly25 Drive Sub-Assembly26 Clincher and Table Adjusting Assembly27 Cam and Shaft Assembly28 Saddle Finger Guard Assembly29 Table Finger Guard Assembly30 Electrical Schematic andElectrical Assembly32 Lubrication Schedule3 CBAEDFSAFETY GUARDSSAFETY PRECAUTIONS And sure electrical power is turned off beforeperforming any adjustment or hands, tools, and clothing clear of stitch-ing familiar with the moving componentsof your machine. Keep fingers away from ar-eas that could pinch or adequate safety equipment for eye andface protection. Observe your plant safety & quot ;good housekeeping& quot ; in your work it as clean and uncluttered as DRIVE WHEEL GUARD (CEEE-73) - This guardcovers a revolving part.

3 Do not operate machineunless this guard is properly in place. Keep hands,clothing, and tools clear when machine is in opera-tion or handwheel is used to cycle POWER RELAY (CB-2454) - On-off switch provideslow voltage protection. The motor is prevented fromautomatically re-starting if electrical power is FOOT PEDAL GUARD (CA-134) - This guard safe-guards against accidental actuation of the NOT FINGER GUARD (CDD-3009 or CDD-2986) - Thisguard helps to prevent the operator's fingers fromentering a pinch point area. Never put fingers underthis guard. See pages 4 and 5 for complete WIRE FEED GEAR GUARD (C-8001-F) - This guardcovers revolving gears. Do not operate machineunless this guard is properly in place. Keep hands,clothing, and tools clear when machine is in FEED MECHANISM GUARD (C-8003-F) - Thisguard covers moving parts that could pinch or not operate machine unless this guard is prop-erly in well maintained machine is a safer and lubricate the machine at regular inter-vals.

4 Check machine daily for broken or wornparts. Replace as necessary. DO NOT attemptto operate the machine if a part is all electrical cables away from pedestrianand transportation & quot ;Safety Guards& quot ; information. It points outareas where additional caution should be exer-cised. If you are unsure how to safely operateyour STITCHER , contact your Service AndPROCEDURES1 SectionFOR YOUR SAFETY, MAKE SURE ALL SAFETY GUARDS ARE PROPERLY INPLACE BEFORE OPERATING STITCHING:The flat table finger guard features a hinged gate thatrests on the table. When work is pushed into the pointof operation, the gate rides up on top of the work. Thegate helps prevent inadvertent entrance to the point ofoperation, however be careful to never put fingersunder the gate.

5 Electrical interlocks are provided toprevent the machine from running unless both the tableand the table finger guard are in flat table and table finger guard as follows:1. Loosen spindle lock screw and turn table adjustingwheel counterclockwise to lower table support barand provide enough clearance to install flat Place table on support bar so holes in table bracket fitover bushings on support bar. Table can be positionedso wide flange faces front or rear of STITCHER as workneeds Tighten table holding screws and push interlock keyinto interlock From right side, hold finger guard with gate hangingdown, and slide the guard onto the finger guardbracket screws. Be sure interlock key on finger guardengages the front interlock switch behind the Lock finger guard in place with wing STITCHING:The saddle table guard is a fixed guard that matches thecontour of the saddle.

6 A narrow gap between the guardand the saddle allows the work to enter into the pointof operation. A mechanical stop prevents lowering thesaddle so far as to create an unsafe gap. An electricalinterlock prevents the machine from running unless thesaddle finger guard is in saddle and saddle finger guard as follows:1. Loosen spindle lock screw and turn table adjustingwheel counterclockwise to lower table support barand provide enough clearance to install Place saddle on support bar so holes in saddle fitover bushings on suppport bar. Turn adjustingwheel clockwise until the support bar is approach-ing its highest Tighten table holding From right side, slide the guard onto the fingerguard bracket screws.

7 Be sure interlock key onfinger guard engages the rear interlock switch be-hind the STITCHER Lock finger guard in place with wing GUARD1 SectionWARNINGNEVER PUT FINGERS UNDER FINGER GUARDS ARE PROVIDED FOR FLAT STITCHING AND SADDLE STITCHING. NEVER OPERATETHE MACHINE WITHOUT THE TABLE OR SADDLE IN PLACE ALONG WITH THE PROPER STITCHING:The flat table finger guard features a hinged gate thatrests on the table. When work is pushed into the pointof operation, the gate rides up on top of the work. Thegate helps prevent inadvertent entrance to the point ofoperation, however be careful to never put fingersunder the gate. Electrical interlocks are provided toprevent the machine from running unless both the tableand the table finger guard are in flat table and table finger guard as follows:1.

8 Loosen spindle lock screw and turn table adjustingwheel counterclockwise to lower table support barand provide enough clearance to install flat Place table on support bar so holes in table bracket fitover bushings on support bar. Table can be positionedso wide flange faces front or rear of STITCHER as workneeds Tighten table holding screws and push interlock keyinto interlock From right side, hold finger guard with gate hangingdown, and slide the guard onto the finger guardbracket screws. Be sure interlock key on finger guardengages the front interlock switch behind the Lock finger guard in place with wing STITCHING:The saddle table guard is a fixed guard that matches thecontour of the saddle. A narrow gap between the guardand the saddle allows the work to enter into the pointof operation.

9 A mechanical stop prevents lowering thesaddle so far as to create an unsafe gap. An electricalinterlock prevents the machine from running unless thesaddle finger guard is in saddle and saddle finger guard as follows:1. Loosen spindle lock screw and turn table adjustingwheel counterclockwise to lower table support barand provide enough clearance to install Place saddle on support bar so holes in saddle fitover bushings on suppport bar. Turn adjustingwheel clockwise until the support bar is approach-ing its highest Tighten table holding From right side, slide the guard onto the fingerguard bracket screws. Be sure interlock key onfinger guard engages the rear interlock switch be-hind the STITCHER Lock finger guard in place with wing GUARD1 SectionWARNINGNEVER PUT FINGERS UNDER FINGER GUARDS ARE PROVIDED FOR FLAT STITCHING AND SADDLE STITCHING.

10 NEVER OPERATETHE MACHINE WITHOUT THE TABLE OR SADDLE IN PLACE ALONG WITH THE PROPER STITCHINGSADDLE STITCHINGTABLE HOLDING SCREWSWING NUTFLAT STITCHINGFINGER GUARDINTERLOCK SWITCHTABLEGATETABLE SUPPORT BARSADDLE FINGER GUARDWING NUTTABLE ADJUSTING WHEELTABLE ADJUSTING WHEELSPINDLE LOCK SCREWSPINDLE LOCK SCREWFINGER GUARDBRACKET SCREWSADDLE62 SectionIMPORTANTFOR CLARITY, SOME FIGURES IN THIS MANUAL PICTURE THEMACHINE WITH SAFETY DEVICES OPERATE MACHINE WITHOUT ALL SAFETY EQUIPMENTPROPERLY IN PLACE. FOR DETAILED SAFETY INFORMATION, SEEPAGES 3, 4, AND INSTRUCTIONST hese instructions must be followed to insure properinstallation, efficient operation and the prevention ofserious damage to your book Uncrating: Examine the STITCHER crate for anyvisible damage.