Model YCWL Style A Water-Cooled Scroll Liquid …

1 Model YCWL Water-Cooled Scroll Liquid CHILLERSTYLE A50 200 TONS 175kW 700 kW 60 HzFORM (715)JOHNSON CONTROLS2 FORM (715)Nomenclature Approvals ASME Boiler and Pressure Vessel Code Section Vlll Division 1 AHRI Standard 550/590 and 551/591 Underwriters Laboratory ASHRAE 15 Safety Code for Mechanical Refrigeration ASHRAE Guideline 3 Reducing Emission of Halogenated Refrigerants in Refrigeration and Air Conditioning Equipment and Systems National Electrical Code OSHA Occupational Safety and Health ActPerformance data provided in this document was created in accordance with Johnson Controls software.

2 YORK works version and DXCHILL version CODE17 = 200/3/6028 = 230/3/6046 = 380/3/6050 = 380-415/3/5058 = 575/3/60 YCWL 0084 S E 46 X A ASTARTERX = Across The Line StartREFRIGERANTR-410 ADESIGN SERIESDEVELOPMENT LEVELD evelopment Level AUNIT DESIGNATORH = High EfficiencyS = Standard EfficiencyMODEL #005600640074008400940096010401180127013 2015701770198020002300240026002900291 UNIT TYPE YORK water cooled Scroll Compressor030003010345034603470385038603 9503960425042604450446044705300531053206 100611 JOHNSON CONTROLS3 FORM (715)Table of ContentsEQUIPMENT OVERVIEW ..5 MICROPROCESSOR CONTROLS ..8 ACCESSORIES AND OPTIONS.

3 11 REFRIGERANT FLOW DIAGRAM ..14 DESIGN PARAMETERS ..15 PRESSURE DROP CURVES ..16 SELECTION DATA ..18 RATINGS - STANDARD EFFICIENCY ..22 RATINGS- HIGH EFFICIENCY ..25 PART LOAD RATINGS ENGLISH ..28 PART LOAD RATINGS SI ..29 PHYSICAL DATA ENGLISH ..30 ISOLATOR SELECTION DATA ..34 ISOLATOR INFORMATION ..35 SOUND DATA ..38 UNIT DIMENSIONS - FOUR COMPRESSOR ..40 UNIT DIMENSIONS - FIVE & SIX COMPRESSOR ..42 SINGLE POINT ELECTRICAL DATA ..48 DUAL POINT ELECTRICAL DATA ..56 ELECTRICAL NOTES ..60 GROUND WIRE SIZING ..61 TYPICAL CONTROL PANEL WIRING ..62 CUSTOMER WIRING INFORMATION ..66 APPLICATION DATA.

4 68 GUIDE SPECIFICATIONS ..70 JOHNSON CONTROLS4 FORM (715)THIS PAGE INTENTIONALLY LEFT CONTROLS5 FORM (715)YORK YCWL Water-Cooled chillers provide chilled water for all air conditioning applica-tions that use central station air handling or terminal units. They are completely self-contained and are designed for indoor (new or retrofit) installation. Each unit includes hermetic Scroll compressors, a Liquid evaporator, water cooled condenser, and a user-friendly, Microcomputer Control Center mounted on a rugged steel base. The units are produced at an ISO 9001 registered facility.

5 The YCWL chillers are rated in accordance with ARI Standard 550 chiller will be completely assembled with all interconnecting refrigerant piping and internal wiring, ready for field unit will be pressure-tested, evacuated, and charged with Refrigerant-410A, and York V (POE) synthetic oil. There will be an operational test, with water flowing through the evaporator, to check that each control device operates unit can be covered with an optional overspray coat of Caribbean Blue enamel. Units are designed in accordance with NFPA 70 (National Electric Code), ASHRAE/ANSI 15 Safety Code for Mechanical Refrigeration.

6 All units are produced at an ISO 9001 regis-tered facility. All YCWL chillers are rated in accordance with ARI Standard 550/590 at ARI chiller has suction-gas cooled , hermetic, Scroll compressors. The YCWL compres-sors incorporate a compliant Scroll design in both the axial and radial direction. All rotating parts are statically and dynamically balanced. A large internal volume provides greater Liquid tolerance. Compressor crankcase heaters are also included for extra protection against Liquid migration. All compressors are mounted on isolator pads to reduce trans-mission of vibration to the rest of the dual-circuit evaporator will be the direct-expansion type, with refrigerant in the tubes and chilled Liquid flowing through the baffled shell.

7 The design working pressure of the shell ( Liquid ) side will be 150 PSIG ( bar), and 400 PSIG ( bar) for the tube (re-frigerant) evaporator will be constructed and tested in accordance with the applicable sections of the ASME Pressure Vessel Code, Section VlII, Division (1). The water side will be ex-empt per paragraph U-1, (C), (6).The removable heads will allow access to the internally enhanced, seamless, copper tubes. Vent and drain connections will be included. Nozzle connections are grooved to accept ANSI/AWWA C-606 evaporator will be covered with 3/4 ( mm) flexible, closed-cell, foam insulation (K = ).

8 Equipment OverviewJOHNSON CONTROLS6 FORM (715)CONDENSERThe condenser is a cleanable thru-tube type with steel shell, copper tubes, removable water heads, and includes integral subcooling. The design working pressure of the shell (refrigerant) side will be 560 PSIG ( bar) and 150 PSIG ( bar) for the tube ( Liquid ) side. The shell will be constructed and tested in accordance with section Vll, division 1 of the ASME pressure-vessel code. The water side is exempt per paragraph U-1, (C), (6) of section VlII, division 1 of the ASME pressure-vessel code. The condenser is equipped with relief valves and will hold the full refrigerant charge for pumpdown.

9 water connec-tions are grooved to accept ANSI/AWWA C-606 couplings. Vent and drain connections are CIRCUITTwo independent refrigerant circuits will be furnished on each unit. All piping will be cop-per with brazed joints. The Liquid line will include: a shutoff valve with charging port; sight-glass with moisture indicator; thermal expansion valve; solenoid valve; and high-absorp-tion removable-core filter drier. The entire suction line and the Liquid line between the expansion valve and the cooler will be insulated with flexible, closed-cell, foam AND CONTROL PANELSAll controls and motor starting equipment necessary for unit operation shall be factory wired and function tested.

10 The panel enclosures shall be designed to NEMA 1 (IP 32) and manufactured from powder-painted galvanized Power and Control Panel shall be divided into a power section for each electrical system, a common input section and a control power panel shall contain: Compressor starting contactors Control-circuit serving compressor capacity control Compressor Contactor coils Compressor motor overloadsEquipment Overview (Cont'd)JOHNSON CONTROLS7 FORM (715)Equipment Overview (Cont'd)The compressor motor overloads contain current transformers which sense each phase, as an input to the microprocessor, to protect the compressor motors from damage due to: Low input current High input current Unbalanced current Single phasing Phase reversal Compressor locked rotorThe common input section shall contain.