Models: 5ECD/4EFCD--Low CO 7.3ECD/6EFCD--Low …

1 marine generator SetsModels:5 ECD/4 EFCD--Low COTP-6390 1/06aOperationTP-6390 1/062 Engine exhaust from this product contains chemicalsknown to the State of California to cause cancer, birthdefects, or other reproductive Proposition 65 Product Identification InformationProduct identification numbers determine service the product identification numbers in the spacesbelow immediately after unpacking the products so thatthe numbers are readily available for future field-installed kit numbers after installing Set Identification NumbersRecord the product identification numbers from thegenerator set nameplate(s).

2 model DesignationSpecification NumberSerial NumberAccessory NumberAccessory DescriptionEngine IdentificationRecord the product identification information from theengine DesignationSerial Numberx:in:007:001TP-6390 1/06 TableofContents SmartCrafttSystemView(SC5000), 1/064TP-6390 1/065 SafetyPrecautionsandInstructionsSafetyPr ecautionsandInstructionsIMPORTANT SAFETY equipment,including generator sets, transferswitches,switchgear,andaccessori es,can cause bodily harm and poselife-threatening danger whenimproperly installed, operated, ormaintained.

3 To prevent accidents beaware of potential dangers and actsafely. Read and follow all safetyprecautions and instructions. : Danger,Warning,Caution, indicates the presence of ahazard thatwill cause severepersonalinjury,death,orsubstantial property indicates the presence of ahazard thatcan cause severepersonalinjury,death,orsubstantial property indicates the presence of ahazard thatwillorcan cause minorpersonal injuryorproperty communicates installation,operation,ormaintenanceinfo rmationthat is safety related but not service technician to thispublication to improve operatorrecognition.

4 Replace missing on the generator the negative (--) lead firstwhen disconnecting the (--) the generator starting can causesevere injury or on the generator set orconnected equipment, disable thegeneratorsetasfollows: (1)MovethegeneratorsetmasterswitchtotheO FFposition. (2)Disconnectthepowertothe battery charger. (3)Remove thebattery cables, negative (--) lead the negative (--) lead lastwhenreconnectingthebattery. Followtheseprecautionstopreventstartingo fthe generator set by an automatictransfer switch, remote start/stopswitch, protective goggles andclothing.

5 Battery acid may electrolyte is a cause blindness and burn wear splashproof safetygoggles, rubber gloves, and bootswhen servicing the battery. Do notopen a sealed battery or mutilate eyes or on the skin, immediatelyflushtheaffectedarea for15minuteswith large quantities of clean eye contact. Never add acid to abattery after placing the battery inservice, acid cleanup. Battery acidcan cause severe injury or acid is electrically conductiveand corrosive. Add 500 g (1 lb.) ofbicarbonateofsoda(bakingsoda)toacontai nerwith4L(1gal.)ofwaterandmixtheneutrali zingsolution.

6 Pourtheneutralizing solution on the spilledbattery acid and continue to add theneutralizing solution to the spilledbattery acid until all evidence of achemical reaction (foaming) hasceased. Donotsmokeorpermitflamesorsparkstooccurn earabatteryatanytime,particularlywhenit is charging. Do not dispose of abatteryinafire. Topreventburnsandsparksthatcouldcauseane xplosion,avoid touching the battery terminalswith tools or other metal Dischargestaticelectricityfrom your body before touchingbatteries by firsttouching ,donotdisturbthebatterychargerconnection swhilethebatteryis charging.

7 Always turn the batterycharger off before disconnecting thebattery connections. Ventilate thecompartments containing batteries toprevent accumulation of 1/066 SafetyPrecautionsandInstructionsBattery short circuits. Explosioncan cause severe injury or circuits can cause bodily injuryand/or equipment the battery beforegenerator set installation ormaintenance. Remove all jewelrybefore servicing the equipment. Usetoolswithinsulatedhandles. Removethe negative (--) lead first whendisconnectingthebattery. Reconnectthe negative (--) lead last whenreconnecting the battery.

8 Neverconnectthenegative(--)batterycablet othepositive(+)connectionterminalofthest artersolenoid. Donottestthebattery condition by shorting not smoke or permit flames the backfire flamearrester. A sudden backfire the generator set with materials. A Keepthecompartmentandthegeneratorsetclea nandfreeofdebristominimizetheriskoffire. Catchfuelsinanapprovedcontainer. Wipe up spilled fuels materials. A fire cancause severe injury or set engine fuels and fuelvapors are flammable and these materials carefully tominimize the risk of fire or a fully charged fire for electrical fires or asrecommendedbythelocalfirecodeoran authorized agency.

9 Train allpersonnel on fire extinguisheroperation and fire ,nausea,fainting, , antifreeze/coolant, rustproofingagent, inhibiting oil, degreasingagent,spraypaint, user information found on thepackaging. Avoidinhalationandskincontact. Use only in well-ventilatedareas and use a protective maskwhen spraying. Store engine fluidsand chemical products in a lockedcabinet. Contactyourlocalrecyclingcenter for disposal information engine solvents not smoke or permit flames orsparks near flammable enginesolvents and cleaners. Read andfollowtheuserinformationfoundonthe packaging.

10 Use only in well-ventilatedareas. Neverusegasolineor low flash-point solvents or accumulated up engine fluidsincludingfuel,oil,grease, correct before starting thegeneratorset. Keepthegeneratorsetarea clean and remove Contactwithusedengine oil may cause severe skinirritation. Repeatedandprolongedskin exposure may have otherhealth engine oil is asuspectedcarcinogen. nails with soapand engine oil. Dispose of usedengine oil in a responsible 1 cause severe nausea,fainting, exhaust system must monoxide , fainting, or gases.