Modicon Premium PLCs TSX 57/PCX 57 Processors ...

1 35011052 03 Modicon Premium PLCsTSX 57/PCX 57 ProcessorsImplementation manual volume 1 June 2006 eng 235011052 03 June 2006 Document Set35011052 03 June 20063 Document SetAt a GlanceThis documentation is made up of 5 Volumes:zVolume 1zRacks/Supplies/ProcessorszImplementati on/Diagnostics/MaintenancezStandards and operating conditionszProcess supplyzVolume 2zDiscrete interfaceszSafetyzVolume 3zCountingzMovement commandszVolume 4zCommunicationzNetwork and bus interfaceszVolume 5zAnalogzWeighingDocument Set435011052 03 June 200635011052 03 June 20065 Table of ContentsSafety Information.

2 13 About the Book .. 15 Part I Premium and Atrium PLC stations .. 17At a Glance .. 17 Chapter 1 Introduction to Premium and Atrium PLC stations .. 19At a Glance .. 19 TSX P57 PLC station .. 20 PCX 57 PLC station .. 21 Chapter 2 General introduction to the components of a PLC station .. 23At a Glance .. 23 General introduction to TSX P57 Processors .. 24 General introduction to PCX 57 Processors .. 26 General introduction to TSX RKY racks .. 27 General introduction to TSX PSY power supply modules.

3 28 General introduction to Process and AS-i TSX SUP and TSX 1021/1051 power supply modules .. 29 General introduction to the TSX REY X Bus extension module .. 31 General introduction to TSX DEY/DSY/DMY input/output modules .. 32 General introduction to TSX CTY/CCY counting modules .. 34 Introduction to TSX CAY axis control modules .. 36 General introduction to TSX CFY step by step control modules .. 38 General introduction to TSX SCY/ETY communication .. 39 General introduction to the AS-i bus interface module: TSX SAY.

4 44 General introduction to the TSX ISPY weighing module.. 45 General introduction to the TSX FAN ventilation module .. 46 General introduction to the TSX PAY emergency stop monitoring module.. 47 Chapter 3 General introduction to the different configurations of a PLC station .. 49At a Glance .. 49 Different types of Premium PLC stations .. 50635011052 03 June 2006 Different types of PLC stations with Atrium Processors .. 53 Chapter 4 Operating Standards and Conditions .. 57At a Glance .. 57 Standards and Certification.

5 58 Operating conditions and environmental conditions to be avoided .. 59 Premium PLC protection processing .. 66 Part II TSX standard and extendable racks .. 67At a Glance .. 67 Chapter 5 Introduction to TSX RKY .. standard/extendable .. 69At a Glance .. 69 Standard and extendable TSX RKY racks.. 70 Standard rack: description .. 74 Extendable rack: description .. 75 Chapter 6 TSX standard and extendable racks : installation/mounting.. 77At a Glance .. 77 Installing Racks .. 78 Mounting and fixing racks.

6 81 Connection of the ground to a TSX RKY rack .. 83 Chapter 7 TSX standard and extendable racks: functions .. 85At a Glance .. 85 Building a PLC station with Premium processor .. 86 Building a PLC station with Atrium processor .. 89 PLC station rack addressing .. 91 The principle of addressing two racks at the same address .. 93 Module addresses .. 94 Installing power supplies, Processors and other modules .. 96 Chapter 8 TSX RKY Racks: accessories .. 99At a Glance .. 99 TSX X Bus extension cable (II 02).

7 100 TSX CBY 1000 X Bus extension cable .. 103 Line terminator TSX TLYEX.. 105 Positioning of line terminators on a station using a Premium processor .. 106 Positioning of line termination on a station using a Atrium processor .. 107 TSX RKA 02 protective cover for unoccupied positions .. 108 Labeling .. 109 Compatibility with the Installed Base .. 111 Chapter 9 Ventilation module .. 113At a Glance .. 11335011052 03 June 20067 Ventilation module: general introduction .. 114 Ventilation module: physical description.

8 116 Ventilation module: dimensions.. 117 Ventilation module: mounting .. 118 Rules for installing racks fitted with ventilation modules .. 120 Ventilation module: connections .. 121 Ventilation module: characteristics .. 123 Chapter 10 X-Bus extension module .. 125At a Glance .. 125X-Bus extension module: introduction.. 126X-Bus extension module: physical description .. 127X Bus extension module: installation.. 128X-Bus extension module: configuration.. 131X-Bus extension module: maximum distances according to module type.

9 132X-Bus extension modules: connections .. 135X Bus extension module: diagnostics .. 137 Topology of a PLC station with extension module .. 139 Managing a power supply module fitted with an X-Bus extension module .. 141 Part III TSX P57 Premium Processors .. 143At a Glance .. 143 Chapter 11 TSX P57 Processors : introduction .. 145At a Glance .. 145 General introduction .. 146 Physical description of TSX P57 Processors .. 148 Real-time clock .. 150 Chapter 12 TSX P57 Processors : installation.

10 153At a Glance .. 153 Positioning the processor module .. 154 How to mount processor modules.. 156 Mounting/Removing a PCMCIA Memory Extension Card on a TSX P57 processor .. 158 Processing on Insertion/Extraction of a PCMCIA Memory Card on a Premium PLC .. 161 Standard and Backup Memory Cards for PLCs .. 162 Application + Files Type Memory Cards .. 165 File Type Memory Card: TSX MRP F 004M replaces card TSX MRP DS 2048 P .. 168 Correspondence Table .. 169 Chapter 13 TSX P57 Processors : diagnostics .. 171At a Glance.