modular belt conveyor solutions

1 modular belt conveyor solutions300450600900 RADIALI ssue No. 06/05 MONK Conveyors LimitedEmail: Conveyors Ltd, Unit 9 The Chisty Estate, Ivy Road, Aldershot,Hampshire, Tel:01252 369800 Fax:01252 369801easy assembly keenest prices next day despatchThe manufacturer of EASIKIT trades with the heritage of over 15 years experience in the specialist supply ofmodular belt conveyors for materials handling in the following applications:SewageTunnellingBasement ClearanceSteel FibresAggregates/Batching plantsRecycling/Compost/waste woodCrop/grain handlingIn depth experience, attention to detail, a commitment to quality and excellent service in these specialist fieldsare the foundations of a first-rate reputation and complete product confidence with the years, an understanding of customers needs has enabled the manufacturer to focus on themanufacture, supply and support of a core range of ex-stock modular products that deliver quality.

2 Reliability andvalue for money in meeting your requirements. All the products featured in this catalogue receive the additional reassurance of a 12 month warranty. When you purchase one of the modular EASIKIT solutions you buy an off-the-shelf, tried and tested productdesigned to offer a reliable priced solution to your materials handling unique range of conveyors allowsusers to make exactly what is requiredquickly and easily producing a reliable,compact conveyor that will give manyyears service without going to all theexpense and delay of designing a purposebuilt unit.

3 Easikit conveyors are availablefrom stock in sections which are easilytransported and can be simply joinedtogether on site using a unique couplingassembly. Any number of sections can bejoined together to produce a conveyor ofwhatever length is required (subject to anylimitations imposed by the size of thedrive). For static installations conveyorsneed to be supported at every other jointor they can be assembled on a , 450mm, 600mm and 900mm widebelt versions are available depending onthe application and throughput required butin all cases the belt travels over the foldededge of the main frame to help preventmaterial dropping down onto the returningbelt.

4 Idlers are therefore concealed duringnormal use which is a safety factorespecially where conveyors are used inclose proximity to personnel for exampleunderground or in picking Conveyors have proved theirworth in hundreds of applications:the answer to your conveyorproblems is only a phone call away!BreweriesTunnellingRecyclingBasemen t WorkSewage WorksConcretingFeed MillsProcessingQuarries1easy assembly keenest prices next day despatchcontentsintroductionThe manufacturer does not accept responsibility for any loss, damage to other equipment, injury to personnel or any othercircumstance resulting from the use of our equipment.

5 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise unless the permission of the publisher has been given beforehand. All specifications are subject to change without to choose your conveyor solutions3-78-9 Adaptable narrow conveyor for low volume industrial and extras10-1112-13 Adaptable narrow conveyor for low volume industrial and extras14-1516-17 Adaptable mid-width conveyor for varied and extras18-2122-23 Adaptable wide conveyor for high volume industrial and extras24-2728-29 Adaptable mobile conveyors for all industrial radial conveyors for all industrial medium duty static support stands34-35 Adjustable heavy duty

6 Static support stands and stringersMedium duty 36-37 belt fastening systemsHeavy duty 38-394041300450600900 MOBILERADIALCLAMPSTANDSFASTENERSORDERFOR MWARRANTY2 Installationconveyors are:Easy to transport in sectional formQuick to assembleSimple to install thanks to their modular instruction manual is included with all conveyors with clear and precise information that will make installing your own conveyorextremely straightforward. EASIKIT CLAMP support stands (p 32-33) are a handy way of supporting your conveyor in temporaryor permanent installations, or for more heavy duty applications easyKIT STANDS (p 34-35).

7 Easy assembly keenest prices next day conveyor assembled by two men in 30 minutes!Not called for nothing!3easy assembly keenest prices next day despatchyoursolutionHow to choose your conveyor solution87654321123456789101112131415161 75045403530252015105 Worked ExampleGround space (metres)Discharge Height (metres)DDCBAAD ischarge Height(Known)3mBGround Space(Calculate or Known) Angle(Calculate or Known)20 DConveyor Length(Calculate) ExampleYour Solution87654321123456789101112131415161 715mm CHEVRON belt AVERAGE MAXPLAIN belt AVERAGE MAX5045403530252015105 Ground space (metres)Discharge Height (metres)

8 Your SolutionIn order to make themost effective choiceof conveyor solution,please take the time togo through thefollowing steps to workout which modularcomponents yourequire to meet yourmaterials handlingneeds. Workedexamples are shownwhere 1 CALCULATE YOUR conveyor LENGTH4easy assembly keenest prices next day despatchSTEP 2 SELECT belt TYPE & JOINT TYPEC hoose the optimum belt type from the following options depending on your application:-PLAINA plain belt is normally suitable for conveyor angles up to 20 . However if your material is very free flowing, themaximum conveying angle on a plain belt will probably be equivalent to the angle of repose of the material (the angle that thesides of a pile of the material will naturally form).

9 NITRILEA nitrile belt is an oil-resistant plain belt for use with sludge and other materials containing oils or chevron belt incorporates a 15mm high chevron pattern on the carrying surface and is capable of conveyingmaterials at an angle of up to 35 .CLEATEDA cleated belt is plain belt fitted with 40mm high vertical cleats at 600mm spacing. It can be used to carrymaterials at angles up to 45 .CLIP JOINTA clip joint is a straightforward and economical way to join the ends of your selected belt . This joint makes iteasy to fit and replace JOINTThis type of joint is more durable and robust creating a complete endless loop.

10 Being a loopthe belt needs to be fitted to the conveyor during 3 DETERMINE THROUGHPUT REQUIRED (m3/hr)Youcan establish the throughput you require of your conveyor using the simple formula below. To calculate this step you will needto know the mass of material you want to move per hour and the material s Exampletonnes/hr tonnes/m3= throughput of m3/hrYour Solutiontonnes/hr tonnes/m3= throughput of m3 8 AVAILABILITYCONVEYORPLAINNITRILECHEVRONC LEATED = available from stock = available on requestWorked Exampleconveyor anglePlain BeltChevron BeltClip JointNitrile BeltCleated BeltVulcanised JointYour Solutionconveyor anglePlain BeltChevron BeltClip JointNitrile BeltCleated