Moldflow Analysis Report - MTN KALIP

1 Moldflow Analysis ReportPage 1 Analysis by Green VitalityMoldflow Analysis ReportCASE MF Report of pipeconnectorMoldflow Analysis ReportPage 2 Analysis by Green Vitality Toanalysisoriginaldesign,andcheckflow,co oling, AIMSM oldflow Analysis ReportPage 3 Analysis by Green VitalityPl a s t i cM a t e r i a lI nt r oduc t i on1. Melt Density Solid Density g Ejection Temperature 180 Recommended Mold Temperature 50 Recommended Melt Temperature 290 Absolute Max. Melt Temperature 300 Melt Temperature Minimum Melt Temperature Maximum Mold Temperature Minimum Mold Temperature Maximum Maximum Shear Rate Maximum Shear Stress 0. 500 MPaPA66 Ultramid A3K : BASFThe customer not supply the grade of material,we choose a general modelPVT profileMoldflow Analysis ReportPage 4 Analysis by Green VitalityP a r tI n t r o d u c t i o Analysis ReportPage 5 Analysis by Green VitalityFeedSystemDesign1X4 cavities two plate mold,Cold runner + Pin gate, the size is shown by Analysis ReportPage 6 Analysis by Green VitalityC o o l i n gs y s t e md e s i g nCooling system design is show by picture,the diameter of all channels is 6,8,10mm,the diameter of bubblers is Analysis ReportPage 7 Analysis by Green VitalityPRESSURE[MPa] STEP DURATION [sec] (MPa)ProcessingconditionsFilling Conditions :Mold temperature : temperature : Injection time Conditions.

2 Coolant Temperature(Cavity) 40 Temperature(Core) 40 Profile t(s) Packing pressure at 80% Max. injection pressureMoldflow Analysis ReportPage 8 Analysis by Green VitalityTemperature (top),partTop temperature of part is balance shown by Analysis ReportPage 9 Analysis by Green VitalityTemperature (bottom),partBottom temperature of part is balance shown by picture. Moldflow Analysis ReportPage 10 Analysis by Green VitalityFill timeShownbypictureisthefillingstatus, Analysis ReportPage 11 Analysis by Green VitalityFill time seriesMoldflow Analysis ReportPage 12 Analysis by Green VitalityTemperature at flow frontTemperature at flow front is balance shown by Analysis ReportPage 13 Analysis by Green VitalityAir trapsThemagentacirclesarepossibleairtrap sshownbypicture Analysis ReportPage 14 Analysis by Green VitalityWeld Analysis ReportPage 15 Analysis by Green VitalityVolumetric shrinkageVolumetric shrinkage is imbalance show by picture,please attention the setting of Analysis ReportPage 16 Analysis by Green VitalityFrozen layer fractionMoldflow Analysis ReportPage 17 Analysis by Green VitalityInjection Pressure & Clamp ForceClamp ForcePressure at injection locationMax.

3 : : Analysis ReportPage 18 Analysis by Green VitalityDeflection XdirectionDeflection of X direction is balance, cause warp is Analysis ReportPage 19 Analysis by Green VitalityDeflection YdirectionDeflection of Y direction is balance,cause warp is Analysis ReportPage 20 Analysis by Green VitalityDeflection ZdirectionDeflection Zdirection is balance, cause warp is Analysis ReportPage 21 Analysis by Green VitalityS u m m a r yTheresults Theflowstatusisbalance,theinjectionandpa ckingpressurearenormal. Thevolumetricshrinkageisimbalance,please attentionthesettingofpacking. ThedeflectionofX&Y&Zdirectionisbalance,c ausewarpislittle.