MOONEY AIRPLANE COMPANY, INC. 100 Hour-Annual …

1 MOONEY AIRPLANE COMPANY, INC. 100 Hour-Annual Inspection Guide Date Owner's Name Address Reg. No. A/C Serial No. A/C Tach Time Engine Model No. Serial No. Propeller Model No. Serial No. Engine Time Hours Brand of Oil/Weight Used 1. Is Approved Flight or Owners manual in aircraft? .. Yes .. No .. Current & in proper condition .. Yes .. No 2. Are current log books in aircraft? .. Yes .. No .. Current & in proper condition .. Yes .. No 3. Is Registration Certificate in aircraft? .. Yes .. No .. Current & in proper condition .. Yes .. No 4. Is Airworthiness Certificate in aircraft? .. Yes .. No .. Current & in proper condition .. Yes .. No 5. Is Weight & Balance Record in aircraft? .. Yes .. No .. Current & in proper condition .. Yes .. No 6. Is all applicable factory service information complied with? .. Yes .. No 7. Are all applicable FAA Airworthiness Directives complied with?

2 Yes .. No NOTE: This sheet is a guide only -- refer to the specific model's Service & Maintenance Manual for airframe, engine and propeller inspections. Mechanic Signature Inspector Signature ENGINE SECTION: FUEL SYSTEM - M20E, F, J, K, M, R, S, TN: MECH INSP. (Refer to engine manufacturers manual & MOONEY 1. Inspect fuel injection system, clean screens & injec- MECH INSP. Service & Maintenance Manual for appropriate model) tor nozzles (refer to Textron Lycoming O/H Manual, 1. Remove and clean engine cowling and baffling; in- Section 8 or TCM Service Manual). spect for cracks, wash engine. 2. Check power boost system for proper door opera- 2. Perform a HOT engine differential compression tion & seal for leaks (M20E, F, J). check. Cylinder Readings: NOTE: Power boost system deleted on 1990 & ON. 1_____2_____3_____4_____5_____6_____ 3. Remove, clean & inspect dry--air filter.

3 Replace pa- per induction filter @ 500 hours. Recharge K & N filter LUBRICATING SYSTEM: @ 100 hours and replace when worn or after 25 clean- 1. Drain sump and change oil filter (if installed). ings. 2. Remove pressure and suction screens; check for 4. Inspect air induction system & alternate air valve. metal particles. 5. Inspect fuel selector valve for operation & proper 3. Clean and inspect screens. Reinstall and safety wire indication. Verify positive valve selection while rotating screens. fuel selector valve through selection range. Tighten/. 4. Inspect condition of oil cooler. Loctite set-screw if required. 5. Service engine with recommended lubricating oil, 6. Operate boost pump; check pressure & all lines for (Refer to Textron Lycoming Specification 301E & Ser- leaks. vice Instruction1014 or TCM Service Manual). 7. Drain Right & Left tank fuel sumps; selector fuel 6.

4 Check engine for oil leaks (note & correct). valve or gascolator. IGNITION SYSTEM: 8. Check unmetered fuel pressure per MOONEY Service 1. Inspect spark plugs; replace or clean & re--gap. & Maintenance Manual (M20K, M20R, M20S, M20TN). 2. Inspect ignition harness for general condition, free EXHAUST SYSTEM: from fraying or chafing. 1. Remove heater jacket & inspect exhaust system for 3. Inspect magnetos check magneto timing; leaks remove exhaust cavities, inspect area. check distributor block for erosion or cracks. Overhaul 2. Inspect clamps for tightness at turbocharger(s). bendix magnetos each 500 hours/4 years per TCM SB (M20K, M20M, M20TN). 643B. 3. Inspect firewall for proper sealing & freedom from ELECTRICAL SYSTEM: cracks. 1. Inspect battery(ies) for security, battery box (or 4. Inspect tubular engine mount for cracks; bolts &. area) for corrosion & vent for obstruction.

5 Rubber mounts for security. 2. Inspect generator/alternator(s) and accessories. GENERAL INSPECTION: 3. Inspect electrical components & wiring. 1. Lubricate engine controls & inspect for security, full 4. Inspect starter & starter drive; lubricate starter drive. travel & free movement. Inspect for secure throttle, mixture & prop control arms and respective compo- 5. For Garmin G1000 equipped A/C, refer to G1000 nents. documentation for continued airworthiness instruc- tions. 2. Lubricate cowl flaps & inspect for proper opening &. operation. NOTE: M20C & G, 1968 & ON, cowl flaps INDUCTION SYSTEM: are fixed. M20R, M20S & M20TN have no cowl flaps. (Challenger Aviation Filter Equipped Aircraft). 3. Remove propeller spinner & inspect for cracks &. 1. Recharge filter every 100 hours. Inspect filter hous- general condition. ing for debris and component condition (hoses, clamps, etc.)

6 Check opening pressure/operation of 4. Inspect propeller hub for grease leakage; check ALT air door. hub bolts & mounting bolts for proper torque; inspect blades for cracks, nicks, and dents, lubricate as need- FUEL SYSTEM - M20B, C, D, G: ed (refer to appropriate manufacturer's handbooks). 1. Inspect & drain carburetor, clean screens and check 5. Reinstall spinner; check for correct interference fit fuel flow. with prop. Wrap hub with Teflon tape as required for fit 2. Inspect carburetor heat system for leaks & proper (M20J, K, L). Shim interference fit between hub and operation. bulkhead (M20M, R, S, TN). 3. Remove, clean, inspect and re-oil air filter. AIRFRAME SECTION: 4. Inspect carburetor airbox & induction system for (Refer to MOONEY Service & Maintenance Manual). condition. 1. Inspect exterior & interior of aircraft for general con- 5. Inspect fuel selector valve for operation & proper dition, collision damage, loose rivets, dents & corro- pointer indication.

7 Verify positive valve selection while sion. rotating fuel selector valve through selection range. 2. Inspect tubular structure lower longerons for corro- Tighten/Loctite set-screw if required. sion (Reference SB M20--208[ * ]) ( * latest revision). 6. Operate boost pump, check pressure and all lines 3. Inspect wings & empennage for general condition, for leaks. collision damage, loose rivets, dents & corrosion. 7. Clean electric fuel pump screen (1963 & previous 4. Inspect flight control surfaces for security of attach- models). ment, proper rigging, free movement, collision dam- 8. Drain fuel sumps and fuel selector valve (Right & age, loose rivets, dents and corrosion. Left tanks). MOONEY (M20B-M20C-M20D-M20E-M20F-M20G-M20J-M20K -M20L-M20M-M20R-M20S-M20TN). MOONEY AIRPLANE COMPANY, INC. 100 Hour-Annual Inspection Guide AIRFRAME SECTION (con't.): MECH INSP ELECTRIC GEAR RETRACTION SYSTEM: MECH INSP.

8 5. Lubricate flight control system guide blocks, hinge 1. Raise aircraft on jacks. points, rod end bearings & bell cranks. 2. Check operation & rigging. 6. Inspect all wing, fuselage & empennage drain holes 3. Check warning system lights, horn & visual indica- for obstructions. tor. 7. Inspect empennage trim system for proper opera- 4. Check air pressure safety switch or squat safety tion & rigging. switch. 8. Inspect downspring end loops, cable & pulley for 5. Check main & nose gear down lock preload. wear and corrosion. Comply with bendix /King Install bulletin 343 (inspect & lube trim carrier bearing) for 6. Lubricate actuator gear box (Dukes & ITT actuators A/C with KAP/KFC 100 series autopilots. only). 9. Inspect flap system for proper operation 7. Check landing gear doors for proper closing/rigging. lubrication accordance with MOONEY Service & Mainte- 8. Check emergency landing gear extension system.

9 Nance Manual. extend gear using emergency gear extension system. 10. Inspect flight instruments, filters & vacuum system Do not attempt gear retraction using emergency sys- for proper operation, marking, and condition; clean tem (Refer to MAC S & M manual). vacuum air filter. 9. Inspect shock discs (main & nose gear) in accor- 11. Inspect cabin lights, circuit breakers & electrical dance with MOONEY Service & Maintenance Manual. components for proper operation. FIXED GEAR: 12. Check operation of stall warning system. 1. Inspect landing gear fairing (M20D only). 13. Inspect system components for security, leaks 2. Check air seals in wheel well areas. & proper operation; servo seals for deterioration, all POST-INSPECTION OPERATIONAL CHECK: other auto--pilot components for security & proper op- (Refer to MOONEY Owner's Manual or POH). eration. A/C equipped with bendix /King Autopilots, comply with Honeywell Service Memo 292.

10 1. Check propeller governor operation with engine run- ning at 2000 RPM & pitch control at low pitch (High 14. Inspect vacuum step for security & proper opera- RPM): When propeller control is pulled out to high pitch tion; fixed step for security & damage. (low RPM), engine speed should decrease at least 500. 15. Inspect wing interior in fuel tank area for fuel leaks, RPM. fuel tank vents for obstructions & fuel filler caps for 2. Check ease of operation for all engine controls with security & proper operation. engine running. 16. Inspect cabin & baggage doors for condition, prop- 3. Check generator/alternator output & indication. er operation & sealing. 4. Check oil pressure indication. 17. Inspect windshield & windows for cracks, crazing, scratches and distortion. 5. Check fuel pressure indication. 18. Inspect seats, seat latch pins, seat belts & shoul- 6. Check fuel quantity indication.