Motor Truck Scale

1 Instruction ManualTITANM otor Truck ScaleModel: 6020 SeriesFAIRBANKSS C A L E S 50745 Revision #4 07/07 2007 by Fairbanks Scales rights reservedAmendment RecordTitan 6020 Series Motor Truck Scale50745 Manufactured by Fairbanks Scales LocustKansas City, Missouri 64106 Issue #101/04 New productIssue #209/05 Revised cable routing drawings; formattingRevision #3 06/07 Updated the Parts ListRevision #407/07 Updated drawings and Parts ListsDisclaimerEvery effort has been made to provide complete and accurate information in this manual. However, although this manualmay include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warrantieswith respect to the contents of this manual, and reserves the right to make changes to this manual without notice when andas improvements are -- Rev.

2 #4 Table of ContentsSection 1: General Information .. 4 Section 2: Description .. 5 Section 3: InstallationA. Preparations for Installations .. 7B. Foundation .. 8C. Setting the Modules .. 9 Section 4: Electrical InstallationA. Introduction .. 14B. Description .. 14C. Installation .. 14 Section 5: MaintenanceA. Scale Maintenance .. 17B. Mechanical Faults .. 17C. Replacing an RC Load Cell .. 17 Section 6: Parts ListA. Parts List .. 18B. Load Cells and Load Cell Hardware .. 18C. O-Rings, Actual Size .. 19 Section 7: AccessoriesA. Field Installed Rub Rail Installation .. 20 APPENDIX I: Foundation Check List.

3 21 APPENDIX II: Wiring ..2350745307/07 -- Rev. #4 This Instruction manual provides installation instructions for the Fairbanks Titan ModularSteel Deck Truck assurance of correct Titan Scale installation(s), use: Methods and Procedures FF-2267 / 101732 (See Appendix.) The Certified prints/setting plans supplied with the Scale This Instruction Manual, 50745 The concrete foundation work must be performed according to the certified prints issued forthe specific customer and order number. The name and order number for the particularcustomer will be on the certified 1: General Information50745407/07 -- Rev. #4 The Titan Modular Steel Deck Truck scales are available in various lengths from 27 to 105feet, and widths from 10 to 14 feet.

4 The Scale is made up of modules of 27, 30, and 35 feetin length. All modules are assembled and welded at the factory. The Scale should be located so that vehicles can approach and exit the Scale aseasily as possible. The platform should be visible from the instrument location. Drainage of surface water must be such that water does not collect under the Scale . Smooth and level approaches are required at each end of the platform to reduceloading shock and facilitate testing of the Scale . Approaches must conform to the requirements of the law in the state in which thescale is being installed. In the absence of such laws, the approaches must conformto paragraph National Institute of Standards and Technology Handbook 44,which states that the first 10 feet must be level and on the same plane as the scaleplatform.

5 50745507/07 -- Rev. #4 Section 2: Description50745607/07 -- Rev. #4 Titan Steel Deck Truck Scale 6020 Series 100K CLCLW CLC CapModelScaleWeightfeet feet Klbs tons SecPLT-6020-T04898011280027 10 100 752 PLT-6020-T05898021420030 10 100 752 PLT-6020-T06898031650035 10 100 752 PLT-6020-T08898042840060 10 100 1253 PLT-6020-T09898053300070 10 100 1253 PLT-6020-T10898063840080 10 100 1504 PLT-6020-T11898074260090 10 100 1504 PLT-6020-T128980849500105 10 100 1504 PLT-6020-U04898091410027 11 100 752 PLT-6020-U05898101560030 11 100 752 PLT-6020-U06898111820035 11 100 752 PLT-6020-U08898123120060 11 100 1253

6 PLT-6020-U09898133640070 11 100 1253 PLT-6020-U10898144230080 11 100 1504 PLT-6020-U11898154680090 11 100 1504 PLT-6020-U128981654600105 11 100 1504 PLT-6020-V04898171540027 12 100 752 PLT-6020-V05898181710030 12 100 752 PLT-6020-V06898191980035 12 100 752 PLT-6020-V08898203420060 12 100 1253 PLT-6020-V09898213960070 12 100 1253 PLT-6020-V10898224620080 12 100 1504 PLT-6020-V11898235130090 12 100 1504 PLT-6020-V128982459400105 12 100 1504 PLT-6020-W04898251800027 14 100 752 PLT-6020-W05898261990030 14 100 752 PLT-6020-W06898272310035 14 100 752 PLT-6020-W08898283980060 14 100 1253 PLT-6020-W09898294620070 14 100 1253 PLT-6020-W10898305400080 14 100 1504 PLT-6020-W11898315970090 14 100 1504 PLT-6020-W128983269300105 14 100 1504 Installation consists of the following: Foundation check, layout, and base plate setting Tools, materials, documentation, and a crane Setting the modules Setting the modules on load for Installation: Tools, Equipment, and Materials Prints mobile crane of sufficient capacity to safely lift and place the weighbridgemodules.

7 Approximate Steel Deck Module maximum weight: 8 tons. (4) equal length (20 ft) lifting chains or cables with hooks to safely attach to themodules lifting channels located on the sides of the modules. s levels (Starrett # 134 & 132-6) Drill with 5/8" bit, 16" jacks, 16 ton ' steel tape or chalkline (both) grease and cell locating tools, Part No. 7171750745707/07 -- Rev. #4 Section 3: InstallationNote: The lifting straps MUST be requested in advance from the Crane Service :Before installing any part of the Scale , the foundation must be checked for accuracyusing Foundation Inspection, Field Check List, FF-2267 / 101732 (see Appendix ).

8 1. Layout and position the base plates in the proper locations using the Methods &Procedures and certified prints. Each base plate must be level and in full contactwith the top of the pier. Adjustments can be made by chipping the concrete orgrouting under the base plates. A maximum of +/- 1/8" adjustment is allowed. 2. Re-check the locations of each base plate against the certified prints. Insert two "roll pins into each base plate for anti-rotation. Position the plates with pins towardsthe outside. This will leave the load cell cable exiting the load cell to the inside. It isnot necessary to install base plate anchors at this time.

9 3. Grease and install the inner O-ring in each load cell receiver cup. On all load cellreceiver cups, grease the large outer O-rings, then install one in the groove on theoutside of each cup. Put a 3/16" shim on the lower cups, grease the outside, theninsert the shim(s) into the base plates. Lower cups for the load cells have a pinwhich must be aligned between the two roll pins in the base plate. 4. Place the upper cup with greased O-ring on the edge of the the upper foundationnext to each base plate. 5. Place the load cell locating tool next to each base plate. 50745807/07 -- Rev. #4 UPPER RECEIVER CUUPPER RECEIVER CUPPPPAARTRT #87482 #87482 PPAARTRT 87481 87481 LOWER LOWER RECEIVER CURECEIVER CUPPFOR INITIAFOR INITIALL INS INSTTALLALLAATIONTION6" LOAD CEL6" LOAD CELLLPPAARTRT #80453 #80453"O"-RING ON EACH RECEIVER CU"O"-RING ON EACH RECEIVER CUPPBASE PLBASE PLAATETE LOAD CEL LOAD CELLL ASSEMBASSEMBLLYY DE DETTAIAILL LOAD CELLOAD CELLL CABLE HANGER CABLE HANGER(INSIDE (INSIDE FFACE OF Scale )ACE OF Scale )PART #PRE-TAPPED BAR APPED BAR FOR JUNCTION BOXFOR JUNCTION BOXCABLE the Modules1.

10 Preparing The Modules For Lifting The module(s) are complete with channel pieces welded to the sides forattaching lifting hooks. No lifting bolts are required. 2. Setting the Base Module:a. The base module is always set first. The base module will have four (4) loadcells to install; all other modules will have two (2) load cells. The modules mustbe placed in the proper order and aligned in the foundation so that all modulesfit correctly. b. These scales HAVE a definite orientation because of the junction box mountsare welded to one (1) side only. The junction box mount side of the basemodule should face the conduit of the main interface / homerun cable.