Mounting Type DVC5010 Digital Valve Controllers …

1 Mounting Type DVC5010 or DVC6010. Installation Instructions Digital Valve Controllers on fisher November 2004 Type 657 and 667 Actuators SCREW. (KEY 105). CONNECTOR. ARM. (KEY 108). WASHER. (KEY 156). O-RING. (KEY 60). CAP SCREW ALIGNMENT PIN. (KEY 120) (KEY 46) CAP SCREW. (KEY 59). ADJUSTMENT ARM. (KEY 106). MACHINE SCREW. (KEY 109). MACHINE SCREW. (KEY 103). SHIELD. (KEY 102). PLAIN WASHER PIPE PLUG. (KEY 126) (KEY 61). LOCK WASHER. (KEY 110). APPLY LUB, SEALANT. 44B1852-C. Figure 1. Type DVC5010 or DVC6010 Digital Valve Controller with Integrally Mounted Filter Regulator Yoke-Mounted on Type 657/667 Size 30-60 actuator Use these instructions to mount a FIELDVUEr Type D Use bypass valves or completely DVC5010 or DVC6010 Digital Valve controller on shut off the process to isolate the fisher Type 657 and 667 actuators.

2 Valve from process pressure. Relieve process pressure from both sides of the Valve . Drain the process media WARNING from both sides of the Valve . Avoid personal injury or property D Vent the pneumatic actuator damage from sudden release of loading pressure and relieve any process pressure or bursting of parts. actuator spring precompression. Before performing any maintenance operations: D Use lock-out procedures to be sure that the above measures stay in D Always wear protective clothing effect while you work on the and eyewear. equipment. D Disconnect any operating lines providing air pressure, electric power, D Check with your process or safety or a control signal to the actuator .

3 Be engineer for any additional measures sure the actuator cannot suddenly that must be taken to protect against open or close the Valve . process media. D300925X012 11/2004. Mounting Type DVC5010 or DVC6010. Digital Valve Controllers on fisher Installation Instructions Type 657 and 667 Actuators November 2004. SPACER WASHER. (KEY 148) (KEY 149). CAP SCREW. (KEY 155). MACHINE SCREW. (KEY 109). WASHER. ADJUSTMENT ARM (KEY 126). (KEY 106). LOCK WASHER. CONNECTOR ARM (KEY 110). (KEY 108). 27B6723-A. Figure 2. Type DVC5010 or DVC6010 Digital Valve Controller Mounted on Type 657/667 Size 34- 60 actuator with Side-Mounted Handwheel Mounting on Size 30 - 60 Actuators D On actuators without side-mounted handwheel, refer to figure 1.

4 Refer to figures 1 and 2 for Mounting parts identification. Refer to the FIELDVUE DVC5000. Series Digital Valve Controllers Instruction Manual - a. Remove one of the stem connector screws. Form 5335 for DVC5010 Digital controller parts Insert one of the cap screws (key 120) included in identification, and the FIELDVUE DVC6000 Series the kit through the connector arm (key 108) and Digital Valve Controllers Instruction Manual - Form start it in the stem connector. Tighten the screw 5647 for DVC6010 Digital Valve controller part so that the stem connector clamps the Valve and identification.

5 Refer to the appropriate actuator actuator stems but still permits the connector arm instruction manual for actuator installation, to be moved. operation, maintenance and parts identification. 1. Isolate the control Valve from the process line b. Remove the second stem connector screw. pressure, release pressure from both sides of the Swing the connector arm into place and start the Valve body, and drain the process media from both second screw (key 120) from the kit. Tighten both sides of the Valve . Shut off all pressure lines to the screws. actuator , releasing all pressure from the actuator .

6 Use lock-out procedures to be sure that the above measures stay in effect while you work on the D On actuators with side-mounted handwheel equipment. refer to figure 2. Loosen the lock nut below the travel disc. Insert the connector arm beneath the travel 2. Attach the connector arm (key 108) to the Valve disc and tighten the lower lock nut against the stem as follows: connector arm. 2. Mounting Type DVC5010 or DVC6010. Installation Instructions Digital Valve Controllers on fisher November 2004 Type 657 and 667 Actuators 3. The parts referenced in this step are part of the 6. Apply lubricant (key 63) to the pin of the Digital Valve controller.

7 Refer to the Digital Valve adjustment arm (key 106). Place the pin into the slot controller instruction manual for parts identification. of the feedback arm so that the bias spring loads the Attach the Mounting bracket (key 107) to the Digital pin against the side of the arm with the Valve travel Valve controller housing with screws (key 104). markings. 4. Attach the Digital Valve controller to the actuator 7. Install the external lock washer (key 110) on the as follows: adjustment arm. Position the adjustment arm in the slot of the connector arm (key 108) and loosely D On actuators without side-mounted handwheel: install the washer (key 126) and screw (key 109).

8 A. Loosely install a hex flange screw (key 105) in 8. Slide the adjustment arm pin in the slot of the the right hole of the lower actuator Mounting feedback arm until the pin is in line with the desired boss. Valve travel marking. Tighten the screw (key 109). 9. Remove the alignment pin (key 46) and store it in b. Position the Digital Valve controller so the hole the module base next to the I/P assembly. in the Mounting pad of the Mounting bracket goes onto the Mounting screw (key 105). Slide the 10. Attach the shield (key 102) with two screws (key Digital Valve controller to the left to expose the left 103).

9 Hole. Install the left screw (key 105). Tighten both screws (key 105). For additional information concerning Mounting , setup, calibration and maintenance, refer to the FIELDVUE DVC5000 Series Digital Valve D On actuators with side-mounted handwheel: Controllers Instruction Manual - Form 5335 for DVC5010 Digital Controllers , and the FIELDVUE. a. Insert a cap screw (key 155) through a washer DVC6000 Series Digital Valve Controllers Instruction (key 149) and spacer (key 148). Loosely install Manual - Form 5647 for DVC6010 Digital Valve the cap screw in the right hole of the lower Controllers .

10 actuator Mounting boss. b. Position the Digital Valve controller so the hole in the Mounting pad of the Mounting bracket goes onto the Mounting screw (key 155). Be sure the washer is between the screw head and the Mounting bracket. Mounting on Size 70 - 100. Actuators c. Slide the Digital Valve controller to the left to align the left hole in the Mounting bracket with the Refer to figure 3 for Mounting parts identification. left hole in the actuator yoke. Refer to the FIELDVUE DVC5000 Series Digital Valve Controllers Instruction Manual - Form 5335. d. Place the second spacer (key 148) between for DVC5010 Digital controller parts identification, the actuator yoke and the Mounting bracket.