MTU Onsite Energy Generator Sets Series …

1 MTU Onsite Energy GmbHAlle Rechte vorbehaltenMTU Onsite ENERGYDIESEL Generator SETSS eries 2000 Technical Product Overview770kVA 1290kVA50Hz MTU Onsite Energy GmbHAlle Rechte vorbehaltenSeite 2 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 2 / MTU Onsite Energy Technical Product Overview /January 2011 AGENDA1. Engine and Genset General Information General information Philosophy Power Range 50 Hz System Designation2. Cooling Systems TD / TB Version3. Generator Set Ratings4. Standardized Components5. Options6. GeneralSeite 3 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 3 / MTU Onsite Energy Technical Product Overview /January 2011 Engine and Genset General InformationSeite 4 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsEngine Series 2000 Series 2000-G05 Seite 5 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsGenset ViewGenerator side viewDE Driving EndNDE Non Driving EndDENDER ightLeftSeite 6 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsPhilosophy MTU Onsite Energy diesel Generator sets are trusted to provide emergencystandby and prime power, at any time.

2 Represents intelligent systems for reliable and efficient safeguarding of yourpower supply. Like MTU engines, our gensets are extra-ordinarily reliable, exceptionallyeconomical, have out-standing load take-up characteristics, and are designed foreasy maintenance. Our genset system design combines product quality and technical innovation withcommercial 7 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsPower Range Series 2000 at 50 HzPrime Power50Hz3075287026102285214518801670150 0143512901170115010451020940925820800650 590500450300275 Standby Power50Hz3310317028702595228520851880165 0144512851265115011201035102090088071565 05505003303001290 kVA850 kVA1290 kVA850 kVA1180 kVA770 kVA1180 kVA770 kVASeite 8 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenTypeDTypeDApplicationSApplica tionSPerformance1285 Performance1285 Fuel TypeDFuel TypeDFrequency5 Frequency5 Project Type/ Add.

3 InformationSProject Type/ Add. InformationSD- Dieselgenerator SetG- Gasgenerator SetH- HotmodulD- Dieselgenerator SetG- Gasgenerator SetH- HotmodulC- Combined Heat and PowerB- Baseload (Continius)P- Prime PowerM- (Hot) ModuleR- Reduced CHPS- Standby PowerC- Combined Heat and PowerB- Baseload (Continius)P- Prime PowerM- (Hot) ModuleR- Reduced CHPS- Standby Power( ) 1285 KVA (50Hz)or KWe (60Hz) RatedPower at 25 C / 100m( ) 1285 KVA (50Hz)or KWe (60Hz) RatedPower at 25 C / 100mB- BiogasD- DieselN- Natural GasS- Sewage GasM- MethanolV- Various FuelsB- BiogasD- DieselN- Natural GasS- Sewage GasM- MethanolV- Various Fuels5- 50 Hz6- 60 Hz5- 50 Hz6- 60 HzC- Custom ProductS- Standard ProductC- Custom ProductS- Standard ProductMTU Onsite Energy Diesel Generator SetsSystem DesignationThe MTU Onsite Energy system designation logic applies to all power MTU Onsite Energy system designation logic applies to all power 9 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 9 / MTU Onsite Energy Technical Product Overview /January 2011 Cooling SystemsSeite 10 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsOverview TD and TB systemsTD system works with.

4 External tube Fin type unit-mounted radiator Coolant circulation pump and coolantthermostat for jacket water cooling system Engine mounted fan drive Front-type radiator for jacket water andcharge air cooling circuit Coolant level sensorTB system works with: Engine-mounted intercooler Remote radiator Coolant circulation pump for jacket waterand charge air cooling system Coolant thermostat for jacket watercooling system Coolant thermostat for charge air coolingsystemSeite 11 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsAir charge Air cooling (TD)Technical Features: Unit mounted radiator Complete system solution with unit-mounted radiator including fan drive, fanand piping Single-circuit cooling system withair charge air cooling Thermostat-controlled coolant circuitsBenefits: All-in-one solution Cooling system available for 40 C and 50 C ambient air temperature (for 200Pa)Seite 12 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsUnit mounted Radiator (TD)1: Expansion tank jwc(jacket water circuit)2: Connection vent line jwc3: Overflow pipe4: Pressure cap jwc5: Connection level sensor jwc6: Core jacket water7: Core charge-air8: Complete fan guard9: Fan10: Charge-air pipes fromengine to radiator acc(after cooler circuit)11: Coolant pipe from radiatorto engine jwc12: Charge-air pipe from radiatorto engine acc13: Coolant pipe from engine toradiator jwc14: Expansion pipe jwcSeite 13 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsWater charge Air cooling (TB)Benefits.

5 Remote radiator can be located in another areaaway from the genset Flexible, individual facility and system planning Charge-air preheating in low-load operation Adaption kit flanges Cooling system for 40 C and 50 CTechnical Features: Dual-circuit cooling system with water-to-aircharge-air cooling Dual pumps for both circuits: the engine coolantand the charge-air coolant cooling circuit Thermostat-controlled coolant circuitsSeite 14 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 14 / MTU Onsite Energy Technical Product Overview /January 2011 Generator Set RatingsSeite 15 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenDiesel Gensets Water Charge Air CoolingApplicationStandby PowerPrime PowerRatings*890 - 1290 kVA820 1180 kVAOptimizedFuelFuelDiesel Gensets Air Charge Air CoolingApplicationStandby PowerPrime PowerRatings*850 - 1250 kVA770 1130 kVAOptimizedFuelFuel / TA-LuftMTU Onsite Energy Diesel Generator SetsSeries 2000 Data / RatingsRatings between 770 up to 1290 kVA*Power available up to.

6 - Intake air temperature 40 C- Site altitude above sea level 400 m- Consumption of electrical driven fan not includedSeite 16 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsSeries 2000 Ratings 50 HzGenset type*Engine typeRatings**Air charge air coolingDP 770 D5S*12V 2000 G65770 kVADP 900 D5S*16V 2000 G25900 kVADP 1000 D5S*16V 2000 G651000 kVADP 1120 D5S**18V 2000 G651120 kVADP 1130 D5S*18V 2000 G651130 kVAWater charge air cooling #DP 820 D5S**12V 2000 G65820 kVADP 910 D5S**16V 2000 G25910 kVADP 1030 D5S**16V 2000 G651030 kVADP 1180 D5S**18V 2000 G651180 kVAGenset type**Engine typeRatings**Air charge air coolingDS 850 D5S**12V 2000 G65850 kVADS 1000 D5S**16V 2000 G251000 kVADS 1100 D5S**16V 2000 G651100 kVADS 1250 D5S**18V 2000 G651250 kVAWater charge air cooling #DS 890 D5S**12V 2000 G65890 kVADS 1050 D5S**16V 2000 G251050 kVADS 1140 D5S**16V 2000 G651140 kVADS 1290 D5S**18V 2000 G651290 kVAPrime PowerStandby PowerNote: Standard configurations, genset ratings and delivery are based on following reference conditions.

7 - Intake air temperature 40 C- Site altitude above sea level 400 mExcept DS 1250 D5S, DP 1130 D5S available up to 32 C Intake air temperature / 400m Site altitude above sea level* Fuel or Emission (TA-Luft) optimized** Fuel optimized**TA-Luft optimized# Consumption of electrical driven fan not considered in ratingsSeite 17 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 17 / MTU Onsite Energy Technical Product Overview /January 2011 Standardized ComponentsSeite 18 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized individual selectable for specific customer needsCombustionAir SystemLube OilSystemLube OilSystemSwitchgearStartingSystemFuel SystemCoolingSystemExhaustSystemSeite 19 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsStandard Scope Series 2000 Color- RAL 7042 traffic grey APackaging- Standard packingBase Frame- Common welded base frameOptimization- TA-Luft optimized- Fuel optimized- EPA 40 CFR89 / Tier2

8 Fuel System EUP-Fuel main filter-Fuel delivery pump-Closed fuel system-Fuel Pre-filter (TBVersion only)Control Panel- Control version 1:Terminal boxCooling- Radiator cooler withmechanically driven fan (onlyS2000 TD)Starting / Charging- Electric starter (24 VDC)- Battery charging generatorVoltages-380/400/415V (50Hz) Generator - Marathon generatorAir intake- Standard air filterSeite 20 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsAlternatorAnti condensation heaterCT s (measuring/protection)PT100 sensorsVoltages- 50Hz; 380/400/415V- 60Hz; 440/480 VBearing RTDW inding RTDD ifferential current transformerParallel current transformerVoltage regulatorVAR/PF control Type: MAGNAMAX 150 to 2400 kW DVR2000E / PMGM anufactured in Wausau and MonterreySeite 21 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsIP23 Drip CoverSeite 22 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsBase FrameWeight reduction of the base frameSeite 23 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsHarnessHarness inside the frameSeite 24 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsAir filter with maintenance indicatorIndicatorSeite 25 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator

9 SetsStandardized ComponentsAir filter with maintenance indicatorTechnical Features: Single-stage engine air filter operating in light to medium dust conditions Non-metallic, non-corrosive, tough materials Air filter housing and filter media as an unit Remote installation possible (not orderable) Horizontal installation possible (not orderable) 42 to 2118 CFM airflow throughput per air filterBenefits: Compact design, vibration-resistant Improved reliability and durability with reducedweight and cost Mounted filter service indicator Flexible, easy installation Easy and fast service Completely disposable1: Air filter housing2: Filter service indicator3: Engine air intake4: Intake elbow5: High torque hose clampSeite 26 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsStandardized ComponentsControl version 1 Terminal box for customer connection without controller(terminal box, harness, system cable)DVR is in the Generator installed and fully wiredTN-C power (4-wire system) preparedSeite 27 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 27 / MTU Onsite Energy Technical Product Overview /January 2011 OptionsSeite 28 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsOptions / AccessoriesStarting System Batteries High-performance electrical starters Lead-acid batteries with carriers and cables Battery charger (Version 1 optional, Version 2-6 standard)Features Universal AC input / Full range Built in active PFC function Protections.

10 Short circuit/ Overload/ Over voltage/ Over temperature Cooling by free air convection Can be installed on DIN rail TS-35 or 15 UL 508 (industrial control equipment) approved LED indicator for power on 100% full load burn-in test Fixed switching frequency at 100 KHz 3 years warrantySeite 29 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsOptions / AccessoriesSpecial fuel pre-filter with water separatorTechnical Features: Model: SEPAR SWK 2000 Water separator and fuel filterfor light diesel fuel 5-stage filtration(multi-stage centrifugal system) Water level probeBenefits: Most compact design High efficiency Low flow restriction Long life filter element Easy installation andsimple maintenanceSeite 30 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsOptions / AccessoriesSpecial double fuel pre-filter, switchable with water separatorTechnical Features: Model: SEPAR SWK 2000/18 UMS Duplex filter, switchable Water separator and fuel filter for light diesel fuel 5-stage filtration (multi-stage centrifugal system) Water level probeBenefits: Most compact design and high efficiency Low flow restriction Long life filter elements Easy installation and simple maintenance Replacement of filter while engineis runningSeite 31 / MTU Onsite Energy / MTU Onsite Energy GmbH / Alle Rechte vorbehaltenMTU Onsite Energy Diesel Generator SetsOptions / AccessoriesHand pump for oil extractionTechnical Features.