Multi-function tools EcoCut & ProfileMaster - …

1 Multi-function toolsEcoCut & ProfileMasterEN2 CERATIZIT is your partner for exceptional hard material solutions. Hard materials and tools from CERATIZIT - our solutions to complex problems are an integral part of our customers' success. Our products guarantee: economy - long life - speed! And it is precisely this combination which gives our business partners a direct competitive advantage. Premier performance is only possible through a total appreciation of the requirements of our business partners. A performance achieved through flexible thinking and continuous dialogue with our customers. A pioneering spirit and a deep understanding of powder metallurgy characterize the history of CERATIZIT.

2 One of the attributes of our company philosophy is the search for perfection: target oriented - sustainably - passionately! Intensive research and development activities, taking into account the precise requirements and working processes of the customer, are today's investment for the solutions of tomorrow - and views and focus of our business partners matterInnovative and flexible thinking mattersCommunication mattersEmployee development mattersCERATIZIT secrets of successOur environmentmatters Cutting materials, coatings, inserts, tooling systems and machining solutions - all this is included in the cutting tool division at CERATIZIT. Worldwide well-known companies process advanced materials applying cutting tool products from CERATIZIT: from the automotive industry to the aerospace industry, mechanical engineering and tool construction to the oil industry.

3 The basis of these long-term business relations is the faith of the customers in the extensive know-how of the carbide of successCorporate valuesTailored cutting tool solutionsProfessionalism matters 34-56-910-111314-172021-2425-2829-3536-3 7383940-4142-43444546-4950-5758-5966-707 17660-647273-75774-1920-4142-77 ContentsEcoCutDesignation systemInsertsTools - EcoCut MiniTools - EcoCut ClassicTools - EcoCut ReboreProfileMasterDesignation systemInsertsToolsTechnical informationProfileMasterDepth of cut, feed rateCoolant supply, Masterfinish effectApplicationMachining examplesIntroductionInserts, toolsBenefits, productivityMachining operationsMasterGuideGrade overviewGrade descriptionCutting dataProblems, corrective measuresMasterfinishSurface quality, feed rateEcoCutDepth of cut, feed rateDrilling depth, feed rate for drillingApplicationDensimetMachining examples4 Reduction of: Reduced tool changing times Reduced pre-setting and set-up times Less programming effortMasterfinish effect Excellent surface finish Reduced machining timesDrill a range of diametersProblem solverin case of insufficienttool storage capacityBenefitsReduced stock-keeping costsProduces a flat bottom holeEcoCut / ProfileMasterReduced tool acquisition costs5 Turn the cost screw together with CERATIZITI ncreased tool life.

4 Increase in productivity (parts produced per time unit):ProductivityBreak-down of work piece costsAs the average tool costs amount to only 2 - 6% of the work piece costs, prolonging tool life typically can only reduce total costs to improved utilization of the available machinecapacity considerable cost reduction per work piece becomes this context CERATIZITEcoCut makes a decisivecontribution through:- Fewer tool changes- Increased vc- Increased f- Increased apIncrease in productivity by 30%results inreduction of work piece costs by 19%Increase of tool life by 30%results inreduction of work piece costs by 1%Manufacturing costs (machine / manpower)78 - 82% EcoCut / ProfileMasterMaterial costs14 - 18%Tooling costs2 - 6%446 ConventionalDrilling into solid material with flat bottom holesDrilling into solid material with flat bottom holesExternal turning applicationsExternal turning applicationsBoring applicationsBoring applicationsTurning of face profilesTurning of face profilesReverse directionof rotationEcoCutFour machining operations with only one toolEcoCut7 ConventionalEcoCutProblem solver for insufficient tool storageReduced stock-keeping costs for tools and indexable insertsConsiderable cost savings concerning tool acquisitionShorter set-up timesReduced pre-setting timesLess programming effortProduces a flat bottom holeEcoCut /

5 ProfileMasterBenefits8 External turning applicationsBoring applicationsTurning of face profilesExternal radial groovingInternal radial groovingBoring applicationsDrilling into solid material with flat bottom holesInternal turning applicationsExternal turning applicationsTurning of face profilesExternal radial groovingInternal radial groovingMachining methodsProfileMasterWhen changing from internal to external machining, reverse direction of rotationMachining methods - radial application 90 Machining methods - radial application 0 9 ProfileMasterProfileMaster from CERATIZIT provides the comprehensive solutionright-hand toolright-hand toolright-hand toolright-hand insertright-hand insertright-hand insertleft-hand insertleft-hand tool10 Machining application typeBased on VDI 3323 CERATIZIT's MasterGuide divides materials into six main is given a colour, according to the system partly adopted in ISO = fine machiningM = medium machiningR = rough machiningYellow: stainless steelFerritic Cr-steels, austenitic CrNi-steels, martensitic Cr-steels, duplex steelsGreen.

6 Non ferrous metals and non metalsAl wrought and Al cast alloys, copper, copper alloys, non metal materialsEach coloured segment is divided into three sections, and each section indicates the relevant machining application type:MasterGuideOrange: heat resistant alloys / titaniumNi/Co-base alloys, Ti alloysRed: cast ironCast iron, grey cast iron, tempered iron, spheroidal cast iron, CGI, sintered ironBlue: steelMachining, cementation, tempered and constructional steelsMaterialWhite: hard materialsHardened steels ( 45 HRC), chilled castings, hard cast irons11 MasterGuideThe right indexable insert at a glanceMain application:Medium and fine machining of non ferrous metals and non-metallic application:Medium and fine machining of cast ideal application area for the insert is indicated by a black circle.

7 Extended applications are indicated by an open circle. The CERATIZIT MasterGuide provides you with an easily understandable structure for choosing a product and enables you to reduce grade and geometry stocks. Main application Extended applicationApplication12 ARFNSH05 15 25 35 4501 10 20 30 40 50 CTC1425HC-P25C HC-M20C HC-K15C CTC1435HC-P35C HC-M30C HC-K20C CTP2440HC-P40P HC-M35P HC-K25P H210 THW-M10W HW-K10W H216 THW-K15W 01 10 20 30 40 5005 15 25 35 45 ARFNSH05 15 25 35 4501 10 20 30 40 50CM45HC-P45P HC-M40P HC-K25P TSM30HW-K30W 01 10 20 30 40 5005 15 25 35 45 13 GradedesignationStandard designationCutting materialApplication rangeSteelStainlessCast ironNon ferrous metalsHeat resistantHard materialsMain applicationExtended applicationGradedesignationStandard designationCutting

8 MaterialApplication rangeSteelStainlessCast ironNon ferrous metalsHeat resistantHard materialsMain applicationExtended applicationGrade overview0 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 1014 CTC1425 Composition:Co ; composite carbides ; WC restGrain size:1 - 2 mHardness:HV 1450 Coating specification:CVDTiN + Ti (C,N) + Ti (N,B) + AI2O3 + Ti (C,N,B); 6 resistanceCTC1435 Composition:Co ; composite carbides ; WC restGrain size:1 - 2 mHardness:HV 1400 Coating specification:CVDTiN + Ti (C,N) + Ti (N,B) + AI2O3 + Ti (C,N,B); 6 resistanceCTP2440 Composition:Co ; composite carbides ; WC restGrain size:1 - 2 mHardness:HV 1400 Coating specification:PVDTiAIN; 3 - 5 resistanceSteelGrade description0 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 1015CM45 Composition:Co ; WC restGrain m (submicron grade)Hardness:HV 1600 Coating specification:PVDTiAIN; 2 - 4 resistanceCM45 Composition:Co ; WC restGrain m (submicron grade)Hardness:HV 1600 Coating specification:PVDTiAIN; 2 - 4 resistanceCTP2440 Composition:Co ; composite carbides ; WC restGrain size:1 - 2 mHardness:HV 1400 Coating specification:PVDTiAIN; 3 - 5 resistanceSteel / stainless steelGrade description0 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 1016 CTC1425 Composition:Co ; composite carbides.

9 WC restGrain size:1 - 2 mHardness:HV 1450 Coating specification:CVDTiN + Ti (C,N) + Ti (N,B) + AI2O3 + Ti (C,N,B); 6 resistanceH216 TComposition:Co ; WC restGrain size:1 mHardness:HV , application: Optimally suitable for aluminium High wear resistance High heat resistance Low tendency to adhesion Wear resistanceH210 TComposition:Co ; WC restGrain m (submicron grade)Hardness:HV , application: Ideal for heat resistant alloys, titanium, refractory metals (W, Mo), aluminium and glass & carbon fibre reinforced plastics Low tendency to adhesion Wear resistanceCast iron, non ferrous metals and non metalGrade description0 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 100 2 4 6 8 1017H216 TComposition:Co ; WC restGrain size:1 mHardness:HV , application: Optimally suitable for aluminium High wear resistance High heat resistance Low tendency to adhesion Wear resistanceTSM30 Composition:Co.

10 WC restGrain mHardness:HV , application: Optimally suitable for aluminium High wear resistance Good toughness Wear resistanceH210 TComposition:Co ; WC restGrain m (submicron grade)Hardness:HV , application: Ideal for heat resistant alloys, titanium, refractory metals (W, Mo), aluminium and glass & carbon fibre reinforced plastics Low tendency to adhesion Wear resistanceNon ferrous metals and non metal, heat resistant alloys, titaniumGrade description1819X C N T 17 05 08 F N - 27 PEC . 32 . R . 17 H20 EcoCutToolsInsertsDesignation systemsForm of top surfaceTolerancesClearance angleChamfer versionInsert shapeCutting edge lengthCutting directionCutting edgeCorner radiusInsert thicknessEcoCutInsert sizeMaximum drilling depth,for example: x diameterCutting directionNominal diameter [mm] tool holder in DensimetRNL VC21-27 PER-EL-27Q-M50 QType,descriptionH210TH216 TCTC1425 CTC1435 CTP2440 (l)r l sd1 [mm][mm][mm][mm][mm] 04 XCET 040102FR-27PR R XCET 040102FR-27QR XCNT 040102ER RRR XCET 040102FL-27PL R XCET 040102FL-27QR XCNT 040102EL RRR XCET 040104FR-27PR R 040104FR-27QR XCNT 0401