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MULTISPINDLE MACHINING CENTERS - SAMAG

11:24 Seite 1. MULTISPINDLE . MACHINING . CENTERS . 11:24 Seite 2. MFZ MFZ FIT 2 PART. 2. 11:25 Seite 6. CUSTOMIZED SOLU- TIONS READY TO USE! THE MFZ SERIES OFFERS. INFINITE POSSIBILITIES. 5. 11:29 Seite 4. MFZ SERIES FIT 2 PART . YOUR TASK DEFINES OUR. MACHINE. Highest performance and output per square meter, simultaneously lower costs and higher pro- ductivity that was the task we set for our engi- neers and developers at SAMAG Machine Tools. The result: the MFZ series with FIT 2 PART. MFZ The design of the new series leaves nothing to be desired.

6 mfz – fit 2 part your parts and our machines will be perfectly adapted to one another! the mfz series leaves virtually nothing to be desired. thanks to the

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Transcription of MULTISPINDLE MACHINING CENTERS - SAMAG

1 11:24 Seite 1. MULTISPINDLE . MACHINING . CENTERS . 11:24 Seite 2. MFZ MFZ FIT 2 PART. 2. 11:25 Seite 6. CUSTOMIZED SOLU- TIONS READY TO USE! THE MFZ SERIES OFFERS. INFINITE POSSIBILITIES. 5. 11:29 Seite 4. MFZ SERIES FIT 2 PART . YOUR TASK DEFINES OUR. MACHINE. Highest performance and output per square meter, simultaneously lower costs and higher pro- ductivity that was the task we set for our engi- neers and developers at SAMAG Machine Tools. The result: the MFZ series with FIT 2 PART. MFZ The design of the new series leaves nothing to be desired.

2 Technological know-how for maximum preci- sion with the greatest possible productivity . coupled with passion and innovations; this is how we create the possibility to adapt the productive capacity of our MFZ machine tools to your workpiece FIT 2 PART! Whether complicated workpiece dimensions or the search for the optimum quantity solution with minimum investment in machinery, with the inno- vative production series of MULTISPINDLE horizontal MACHINING CENTERS MFZ 5, MFZ 7, MFZ 8 and MFZ 9. we have further developed our proven machine tool technology in line with the requirements MFZ of our clients.

3 Developed in proven SAMAG design but per- fected in many details the new machine types improves their reputation as multi-talented powerhouses for efficient MACHINING solutions. Moreover, the modular construction has signifi- cantly expanded the range of the workpiece di- mensions. FIT 2 PART MORE POSSIBILITIES. FOR HIGHEST PRECISION AND. PRODUCTIVITY. MFZ STRETCH. with linear drive MFZ MFZ FIT 2 PART. 3 4. 11:25 Seite 6. CUSTOMIZED SOLU- TIONS READY TO USE! THE MFZ SERIES OFFERS. INFINITE POSSIBILITIES.

4 5. 11:25 Seite 6. MFZ FIT 2 PART. YOUR PARTS AND OUR. MACHINES WILL BE. PERFECTLY ADAPTED. TO ONE ANOTHER! THE. MFZ SERIES LEAVES. VIRTUALLY NOTHING. TO BE DESIRED. THANKS TO THE. MODULAR CONCEPT. FIT 2 PART, NEW. CHALLENGES ARE. NO PROBLEM FOR. Turbo housing Aluminum knuckle (Rear axle). 3- or 4-spindle MACHINING Complete MACHINING on MFZ. THE MFZ! MACHINING with 3 or 4 spindles in one clamping MACHINING time less than 80 s per workpiece possible MACHINING time less than 55 s per workpiece Right and left workpieces are produced in the same machine The modular concept of the MFZ production series facilitates a large range and maximum flexibility in the selection of the right MACHINING equipment, even for large and highly complex parts.

5 Because of the new selection options users can also machine comparatively complicated parts ef- ficiently and profitably. At the same time, owning a machine from the MFZ production series en- ABS housing sures that you are ideally prepared for the future. Axle housing MACHINING with 4 spindles Complete MACHINING on MFZ. Because in modern MACHINING parts production of Tool monitoring for all tools takes place incl. axle bore during primary MACHINING the supply industry in automotive manufacturing, 2-spindle solution with independent X-, Y- and Z-axis the general engineering industry, medical technol- ogy or precision technology above all the greatest possible productivity and flexibility with minimum investment are sought after.

6 YOU HAVE THE WORKPIECE, WE HAVE GOT THE MACHINE! Servo pump housing Master brake cylinder 2-spindle solution with 4 parts clamping MACHINING with 4 spindles MACHINING in one clamping OP 10 with 4 parts clamping on workpiece carrier unit MACHINING time less than 82 s per workpiece OP 20 with 4 workpieces on 2 rotary tables (5 axis MACHINING ). 6. 11:25 Seite 7. ? Please enter the specifications for your new workpiece here. On the following pages you will see how we can best master your challenge. Brake caliper Cast iron knuckle (Front axle).

7 MACHINING with 3 or 4 spindles MACHINING with 3 or 4 spindles in one clamping OP 10 and OP 20 are processed in one machine MACHINING time on the 3-spindle solution: 97 s per part Complete MACHINING in 67 s Right and left workpieces are produced in the same machine Connecting rod Common rail 4-spindle solution for the pre- MACHINING MACHINING with 3 or 4 spindles 2-spindle solution for the fine boring with Clamping device with 6 or 8 workpieces independent X-, Y- and Z-axes MACHINING of ends and connections on MFZ.

8 Cycle times for transfer lines lower than MACHINING of deep bore can be done with 4-6 spindles 30 s possible on SAMAG deep drilling machines Truck rocker arm Bearing housing 4-spindle solution with HSK-A100 2-spindle solution with a 4 part clamping fixture MACHINING of slot with 4 spindles possible MACHINING of OP 20 after the turning process OP 10 and OP 20 are processed in one machine Part time less than 90 s possible Part times lower than 50 s possible 7. 11:25 Seite 8. ZERO GRAVITY DRIVE. SIMPLY TURN THE.

9 3-D UNIT BY 90 , AND THE MASS TO. BE MOVED IS CUT. IN HALF! Traditional Exertion of force ZERO GRAVITY Exertion of force drive in Y-direction DRIVE in Y-direction Turning 3-D unit by 90 . Z. X. m Y F=m g X Y Z F= g 2. Ball Screw Drive Ball Screw Drive (BSD). (BSD) or Linear Drive (LD). THE R N OF THE MASS. T U. 8. 11:25 Seite 9. Ball Screw Drive (BSD) Linear Drive (LD). ZERO GRAVITY DRIVE OR THE LINEAR DRIVE. TURN OF THE MASS. - Higher rapid traverses and axis accelerations, Due to the turn and the resulting reduction as a result shorter non-productive times of the mass to be moved by about half with the - Precise positioning ZERO GRAVITY DRIVE we are able to implement an - Wear free, since contact-free incomparably dynamic, precise and stable type of - Permanent current consumption and active cooling spindle movement in all three linear axes.

10 Of primary and secondary parts This kinematic concept is unique among MULTISPINDLE Linear drive is ideally suited for MULTISPINDLE horizon- MACHINING CENTERS . On the one hand it enables the tal MACHINING CENTERS . For minimum time loss in the highest efficiency and absolute precision and on the event of lots of MACHINING and positioning opera- other hand maximum utilization and extreme prof- tions coupled with frequent tool changes, itability. linear drive technology is an essential element for more productivity.


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