NELES® TRUNNION MOUNTED, BALL VALVES, FULL BORE, …

1 1X22EN - 10/20201 NELES TRUNNION mounted , ball valves , full BORESERIES XNeles series X is a TRUNNION modular ball valve. Neles X series valves incorporate robust stem to ball connection. This assures valves are delivering solid long lasting performance in high cycle isolation and control applications. Application based seat selection assures valves are capable of delivering long lasting tightness even in most demanding applications including abrasive fluids and solids handling. Valve modularity widens the options in material selections to meet application specific requirements. valves are also capable of delivering excellent control accuracy together with Neles Q-trim anti-cavitation and noise reduction trim technology. Valve series meets modern industry requirements concerning safety and Oil and gas production Chemical and petrochemical plants Power plants Liquids, gas and steam High temperature service Cryogenic service Hydrocarbons Catalyst handling Solids handling Polymers Control and tight shut-off applications High cycling Emergency applications ESD/ESV LNG Natural gasSizes/Pressure classes 2".

2 24" / ASME Class 150 & 300 For ASME Class 600 and larger sizes refer to bulletin mounted Low operating torque. Fully rated seats. Smooth control. Double block & bleed. Quick operations. High cycle bore Maximum Cv per nominal size. Cylindrical flow path allows low flow resistance. full bore design for API safety V-ring gland packing ensures long maintenance free opera-tion and low emission level. Live-loaded construction as standard. Fire tested API 607, with selected constructions and seatdesigns. Spiral wound body joint gasket. Anti-blowout Durable two-way ISO 5208 Rate C or ANSI Class V tightnessas standard with spring-loaded metal seats. Available with improved tightness API 598 for metal seats above 2". ISO 5208 Rate B or ANSI Class VI shut-off as standard with emissions Live-loaded gland ISO 15848-1- API 641 - TA-Luft with graphite packing- Clean Air Act.

3 Off-center body Uninterrupted circular spiral wound body No bending forces to gland control characteristics Equal percentage inherent characteristic. Self flushing, low noise anti-cavitation Q-TRIM is optional. High noise reduction Q2-trim for gas - 10/2020 NELES TRUNNION mounted , ball valves full BORE, SERIES XEXPLODED VIEWPARTS LISTItemPart descriptionMaterial1 BodyStainless steel CF8 MCarbon steel WCBC hrome Moly C52 Body cap Stainless steel CF8 MCarbon steel WCBC hrome Moly C53 BallStainless steel AISI 316 / CF8 MStainless steel 4105 ShaftStainless steel 17-4PH / XM-197 ball seatStainless steel + cobalt based alloy / PTFE or filled PTFES tainless steel 410 +CrC8 Bonnet Stainless steel CF8M Carbon steel WCBC hrome Moly C59 GlandStainless steel CF8M10 KeyStainless steel AISI 32912 StudASTM A 193 gr. B8 MASTM A 320 gr. L7M13 Stud ASTM A 193 gr. B8 MASTM A 320 gr. L7M14 StudASTM A 193 gr. B8 MASTM A 320 gr.

4 L7M16 Hexagon nutASTM A 193 gr. 8 MASTM A 194 gr. 2 HM17 Hexagon nut ASTM A 193 gr. 8 MASTM A 194 gr. 2 HM18 Hexagon nutASTM A 193 gr. 8 MASTM A 194 gr. 2 HM62 Seat springAlloy 82563 Back sealPTFE or graphite64 Back-up ringPTFE65 Body gasketStainless steel AISI 316 + PTFE or graphite filled spiral wound66 Bonnet gasket PTFE or graphite69 Packing ringPTFE or graphite70 Thrust bearingPTFE or cobalt based alloy71 Thrust bearingCobalt based alloy89 TRUNNION plateStainless steel, ASTM A 351 gr. CF8 MStainless steel, ASTM A743 gr. CA1591 Bearing spacerCobalt based alloy99 TRUNNION bearingPTFE + Stainless steel150 Disc spring setElectroless nickel plated spring steel (EN )162656262636310121646418789570718176991 509199789999136614 NELES TRUNNION mounted , ball valves full BORE, SERIES X31X22EN - 10/2020 EXPLODED VIEWPARTS LISTITEMPART DESCRIPTIONM aterialSTAINLESS STEELCARBON STEEL WCB1 BodyStainless steel CF8 MCarbon steel WCB2 Body capStainless steel CF8 MCarbon steel WCB3 BallStainless steel AISI 316 / CF8 MStainless steel AISI 316 / CF8M5 ShaftStainless steel 17-4PH / XM-19 Stainless steel 17-4PH / XM-197 SeatStainless steel AISI 316 + cobalt based alloy / Stainless steel AISI 316 + CrC / TC2 / PTFE Stainless steel AISI 316 + cobalt based alloy / Stainless steel AISI 316 + CrC / TC2 / PTFE 8 BonnetStainless steel CF8 MCarbon steel WCB9 GlandStainless steel CF8 MStainless steel CF8M10 KeyStainless steel AISI 329 / UNS S31803 Stainless steel AISI 329 / UNS S3180312 StudASTM A 193 gr.

5 B8 MASTM A 320 gr. L7M13 StudASTM A 193 gr. B8 MASTM A 320 gr. L7M14 StudASTM A 193 gr. B8 MASTM A 320 gr. L7M16 Hexagon nutASTM A 194 gr. 8 MASTM A 194 gr. 7M17 Hexagon nutASTM A 194 gr. 8 MASTM A 194 gr. 7M18 Hexagon nutASTM A 194 gr. 8 MASTM A 194 gr. 7M36 Anti-static springDIN springUNS N06625 UNS N0662563 Braided seal squareGraphiteGraphite65 Body sealStainless steel AISI 316 + PTFE / graphiteStainless steel AISI 316 + PTFE / graphite66 Bonnet gasketGraphite / PTFE Graphite / PTFE 69 Packing ringGraphite / PTFE Graphite / PTFE 70 Thrust bearingAISI 316 + PTFE / Coated metalAISI 316 + PTFE / Coated metal75 Braided seal squareGraphiteGraphite89 TRUNNION plateStainless steel CF8M Stainless steel CA1589 APinA564 gr. 630 H1150D / ASTM A479 gr. XM-19A564 gr. 630 H1150D / ASTM A479 gr. XM-1991 Thrust bearingAISI 316 + PTFE / Coated metalAISI 316 + PTFE / Coated metal99 TRUNNION bearingAISI 316 + PTFE / Coated metalAISI 316 + PTFE / Coated metal129 Back sealGraphiteGraphite130 Support ringAISI 316 AISI 316150 Disc spring setAISI 304 AISI 30416265756213012963789A89A8975621306312 999913999189A89A891213365107066691714915 0188741X22EN - 10/2020 NELES TRUNNION mounted , ball valves full BORE, SERIES XTECHNICAL SPECIFICATIONP roduct typeFull bore TRUNNION mounted ball body ratingsASME Class 150 and range2".

6 24" in ASME Class 150 & range-50 .. +400 C / -60 .. +750 F, consult factory for higher tempera-ture standardValve bodyASME flanges ASME ASME long mounting ISO materialsBody ASTM A216 gr. A351 gr. ASTM A351 gr. CF8M/AISI 316 +hard chrome plating with metal PTFE or cobalt based AISI 316+cobalt based 316+PTFE PTFE, gaskets Spiral wound with PTFE or packing PTFE (V-ring) or graphite with liveloaded B8M/8M with stainless steel with carbon steel optionsHigh temperature construction for gaseous oxygen temperature or NiBo ball design (2" .. 24")Q2-TRIM design (2" .. 16")NACE MR-01-03 as standard, NACE MR-01-75 on and test certificationEN material certificates for body and test testedAPI 607, with D, B, K, G and H testingEach valve is tested for body integrity and seat body test pressure is x PN.

7 The seat test pressure is x PN. Test medium is inhibited water. Air test upon tightnessISO 5208 Rate C or Class V for metal 5208 Rate B or Class VI for soft tightness rates upon ALLOWABLE p IN CONTROL SERVICEMAXIMUM ALLOWABLE p IN ON-OFF SERVICET emperature ( C)Temperature ( F)p (bar)p (psi)38501001502002503003503754004500102 0304001002003004005001001222123023924825 72662707752842 ASME Class 300 PTFE bearingsMetal bearingsASME Class 150 Temperature ( C)Temperature ( F)p (bar)p (psi)38501001502002503003503754004500102 0304050600200400600800100 122212302392482572662707752842 ASME Class 300 PTFE bearingsMetal bearingsASME Class 150 PTFE/metal bearings Chrome plated ball PTFE/metal bearings Chrome plated ballNote: When Carbide or Nickel Boron coatings are used according to given technical limitations, max body material P/Tvalues can be used. Always consider shaft strength, consult TRUNNION mounted , ball valves full BORE, SERIES X51X22EN - 10/2020 STANDARD SEAT CONSTRUCTIONS AND MATERIALSSM etal seatBall seat:Stainless steel + hard seal:Viton GF :INCONEL range:-30.

8 +200 C / -22 .. +390 proof metal seatBall seat: Stainless steel + hard seal: Viton GF O- : INCONEL range: -30 .. +200 C / -22 .. +390 safeKHigh temperature solids proof metal seatBall seat: Stainless steel + hard seal: Graphite/graphiteSpring: INCONEL range: -50 .. 450 C / -60 .. +840 class: upto ISO Rate D / FCI Class V (water)Fire safeGHigh temperature solids proof metal seatBall seat: Stainless steel + hard seal: Graphite/graphiteSpring: INCONEL range: -50 .. 425 C / -60 .. +800 class: upto FCI Class VI Fire safeAShort polymer proof seatBall seat: Stainless steel + hard seal: Viton GF O-ring / range: - 30 .. +200 C / -22 .. +390 : - Size 8" only61X22EN - 10/2020 NELES TRUNNION mounted , ball valves full BORE, SERIES XSTANDARD SEAT CONSTRUCTIONS AND MATERIALSACTUATOR SELECTIONX-series valve can be equipped with the following Neles actuator types:B1C/B1J Pneumatic double acting or spring return available for size range DN 50 - 600 / 2"-24"B1C/B1J actuators have an ISO 5211 mounting Gear operator for valve sizes DN 50-300 / 2"-12".

9 When selecting other actuators, please contact your local Neles the correct actuator selection in on-off service, you need to know the following process data:-valve size and seat type-supply pressure for the actuator-maximum shut-off pressure across the proof seatBall seat:Stainless steel + hard seal:Viton GF O-ring / range:- 30 .. +200 C / -22 .. +390 :- Sizes 2" - 8"- Size 10" with single seat design seatBall seat:Stainless steel + hard range:-50 .. +400 C / -60 .. +750 :For temperature above +400 C/+750 F please consult available for XM (Class 150) sizes 2"-6" / DN 50-150 Fire safeTSoft seatBall body:Stainless seal:Viton GF :INCONEL range:-30 .. +200 C / -22 .. +390 seat, fire safeBall body:Stainless seal:Viton GF :INCONEL range:-30 .. +200 C / -22 .. +390 safeNELES TRUNNION mounted , ball valves full BORE, SERIES X71X22EN - 10/2020 DIMENSIONSASME 150 Face-to-face dimension acc.

10 To ANSI , Table 1, long patternASME 300 Face-to-face dimension acc. to ANSI , Table 1, long patternDNISO FLANGEDIMENSIONS, mmWEIGHTkg A A1 B B1 D E K M O P 50F07, , F10, F12, , F12, , , F16, , F16, F25, , F16, F25, , F25, F30, , F25, F30, , , , F30, F35, FLANGEDIMENSIONS, mmWEIGHTkgAA1 B B1 DEK M OP50F07, , F10, F12, , F12, , , F16, , F16, F25, , F16, F25, , F25, F30, , F25, F30, , , F30, F35, , O E K M P B A A1 DN D S V U W DN 450 - 600DN 250 - 400 TSUVC81X22EN - 10/2020 NELES TRUNNION mounted , ball valves full BORE, SERIES XASME 150 Face-to-face dimension acc. to ANSI , Table 2, long patternASME 300EN PN 10 - 40 SizeISO FLANGEDIMENSIONS, inchWEIGHTlbs A A1 B B1 D E K M O P 2F07, , F10, F12, , F12, , , F16, , F16, F25, , F16, F25, , F25, F30, , F25, F30, , , , F30, F35, FLANGEDIMENSIONS, inchWEIGHTlbsAA1 B B1 DEK M OP2F07, , F10, F12, , F12, , , F16, , F16, F25, , F16, F25, , F25, F30, , F25, F30, , , F30, F35, , , mmWEIGHTkg DAA1 B B1 EKMN TRUNNION mounted , ball valves full BORE, SERIES X91X22EN - 10/2020 VALVE WITH MANUAL GEAR OPERATOR SERIES M*)