o2208au mil - Miller

1 OM-2208 175 493AU. 2015 01. Processes Multiprocess Welding Description Arc Welding Power Source R. XMT 304. (230/460 Volt Model). Visit our website at File: MULTIPROCESS. From Miller to You Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. We know you don't have time to do it any other way. That's why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn't afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. They're just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

2 This Owner's Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They Working as hard as you do every power source from will help you protect yourself against potential hazards on the worksite. Miller is backed by the most We've made installation and operation quick hassle-free warranty in the business. and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there's a Troubleshooting section that will help you figure out what the problem is. The Miller is the first welding parts list will then help you to decide the equipment manufacturer in exact part you may need to fix the problem.

3 The to be registered to the ISO 9001 Quality System Warranty and service information for your Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A- Miller , or visit us at on the web. Mil_Thank 2009 09. TABLE OF CONTENTS. SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING .. 1. 1-1. Symbol Usage .. 1. 1-2. Arc Welding Hazards .. 1. 1-3. Additional Symbols For Installation, Operation, And Maintenance .. 3. 1-4. California Proposition 65 Warnings.

4 4. 1-5. Principal Safety Standards .. 4. 1-6. EMF Information .. 4. SECTION 2 CONSIGNES DE S CURIT LIRE AVANT UTILISATION .. 5. 2-1. Symboles utilis s .. 5. 2-2. Dangers relatifs au soudage l'arc .. 5. 2-3. Dangers suppl mentaires en relation avec l'installation, le fonctionnement et la maintenance .. 7. 2-4. Proposition californienne 65 Avertissements .. 9. 2-5. Principales normes de s curit .. 9. 2-6. Informations relatives aux CEM .. 9. SECTION 3 DEFINITIONS .. 11. 3-1. Additional Safety Symbols And Definitions .. 11. 3-2. Miscellaneous Symbols And Definitions .. 11. SECTION 4 SPECIFICATIONS .. 12. 4-1. Serial Number And Rating Label Location .. 12. 4-2. Unit Specifications .. 12. 4-3. Dimensions And Weight .. 12. 4-4.

5 Duty Cycle And Overheating .. 13. 4-5. Volt-Ampere Curves .. 14. SECTION 5 INSTALLATION .. 15. 5-1. Selecting a Location .. 15. 5-2. Weld Output Receptacles And Selecting Cable Sizes* .. 16. 5-3. Remote 14 Receptacle Information .. 17. 5-4. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors .. 17. 5-5. Electrical Service Guide .. 18. 5-6. Connecting 1-Phase Input Power .. 20. 5-7. Connecting 3-Phase Input Power .. 22. SECTION 6 OPERATION .. 24. 6-1. Front Panel Controls .. 24. 6-2. Meter Functions .. 25. 6-3. Mode Switch Settings .. 25. 6-4. Lift-Arc TIG Procedure .. 26. SECTION 7 MAINTENANCE & TROUBLESHOOTING .. 26. 7-1. Routine Maintenance .. 26. 7-2. Blowing Out Inside Of Unit .. 27. 7-3. Help Displays.

6 28. 7-4. Troubleshooting .. 29. SECTION 8 ELECTRICAL DIAGRAMS .. 31. SECTION 9 PARTS LIST .. 32. WARRANTY. SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING. som 2013 09. 7. Protect yourself and others from injury read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! Indicates a hazardous situation which, if . Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible This group of symbols means Warning! Watch Out! ELECTRIC. hazards are shown in the adjoining symbols or ex- SHOCK, MOVING PARTS, and HOT PARTS hazards.

7 Consult sym- plained in the text. bols and related instructions below for necessary actions to avoid the NOTICE Indicates statements not related to personal injury. hazards. 1-2. Arc Welding Hazards disconnect box or that cord plug is connected to a properly The symbols shown below are used throughout this manual grounded receptacle outlet. to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions D When making input connections, attach proper grounding conduc- to avoid the hazard. The safety information given below is tor first double-check connections. only a summary of the more complete safety information D Keep cords dry, free of oil and grease, and protected from hot metal found in the Safety Standards listed in Section 1-5.

8 Read and and sparks. follow all Safety Standards. D Frequently inspect input power cord and ground conductor for damage or bare wiring replace immediately if damaged bare Only qualified persons should install, operate, maintain, and wiring can kill. repair this unit. D Turn off all equipment when not in use. During operation, keep everybody, especially children, away. D Do not use worn, damaged, undersized, or repaired cables. D Do not drape cables over your body. D If earth grounding of the workpiece is required, ground it directly ELECTRIC SHOCK can kill. with a separate cable. D Do not touch electrode if you are in contact with the work, ground, Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is or another electrode from a different machine.

9 Electrically live whenever the output is on. The input D Do not touch electrode holders connected to two welding ma- power circuit and machine internal circuits are also chines at the same time since double open-circuit voltage will be live when power is on. In semiautomatic or automatic present. wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are D Use only well-maintained equipment. Repair or replace damaged electrically live. Incorrectly installed or improperly parts at once. Maintain unit according to manual. grounded equipment is a hazard. D Wear a safety harness if working above floor level. D Do not touch live electrical parts. D Keep all panels and covers securely in place.

10 D Clamp work cable with good metal-to-metal contact to workpiece D Wear dry, hole-free insulating gloves and body protection. or worktable as near the weld as practical. D Insulate yourself from work and ground using dry insulating mats D Insulate work clamp when not connected to workpiece to prevent or covers big enough to prevent any physical contact with the work contact with any metal object. or ground. D Do not use AC output in damp areas, if movement is confined, or if D Do not connect more than one electrode or work cable to any there is a danger of falling. single weld output terminal. Disconnect cable for process not in use. D Use AC output ONLY if required for the welding process. D Use GFCI protection when operating auxiliary equipment in damp D If AC output is required, use remote output control if present on or wet locations.