ODC 3453135556 eng - Overhead Door

1 3453135556 Included Wall Control MUST be installed prior to operation of this GarageDoor OperatorSafe-T-Beam Safety Reverse System Must be installed to close doorSAVE THIS MANUAL FOR FUTURE REFERENCENOTE: Your Operator comes with a Rail Assembly which is standard forup to a 7 foot 6 inch high door. An extension kit for an 8 foot high door is available. For Answers and visit Remote Controland SERIES II ElectronicsSeries OCG6To avoid damage to your door and/or operator, make sure you disable any doorlocks prior to installing your your ceiling where the power head of your new unit will be how you will be mounting the power is possible that ceiling joists may not be in theexact position needed with respect to the garagedoor operator. In any case, it may be necessaryto add an additional bracket and fasteners (notincluded with your new door operator kit).2 Check the wall directly above the door operator s header bracketmust be securely fastened to this wall.

2 Insurethat the structure will provide a strong to see if the mounting location for the Safe-T-Beam System STB isclear from obstruction and has a wood surface available for attaching the STB brackets may also be attached toconcrete if necessary but extra tools and specialfasteners (not supplied) will be : 1-1/2" STB bracket adapters are available through your local Overhead door your garage door made of light-weight steel, aluminum, fiberglassor glass panels?Additional support bracingmust be added to these type doors . If this is thecase, please contact the door distributor or manufacturer so that they can furnish you with a bracing kit. 7 Insure that your door is properly balanced and moving WARNING BELOW. 8(NOT SHOWN) If your garage does not havea separate entry door, you might want to consider an emergency release kit (GER-2)for installation on your garage door. See page Aat thecenter of this need a 110-120 Volt power supply you plan to plug the unit into a standard electrical outlet, is one available?

3 The outlet should be no more than about 3 feet from thepower head once it is mounted. (The cord is 4 ft. inlength.) SEE WARNING CHECK LIST FOR OR to consider if you are planning to do-it-yourself. In many cases you will be replacing an existing door operator with a new one, however, if thiswill be the first operator installed there are some pre-installation issues which need to beaddressed. They are as follows:The Overhead Door Corporation recommends that you read and fully understandall information and instructions contained herein before choosing a Do-it-yourself installation. Any questions should be directed to Overhead Door Corp. or an authorizedOverhead Door your door sticks, binds, or is out of balance, have it adjusted by a springs, cables, pulleys, brackets andassociated hardware are under extreme tension and can cause serious injury NOT USE EXTENSION CORD!Extension cords can cause dangerousoverheating NOT USE PORTABLE GENERATOR!

4 This product is designed to operate onstandard house current. Do not use alternate power (The issue numbers below refer to the circled numbers in the illustrations on page 3.)37 TYPICAL SECTIONAL DOOR INSTALLATIONFOR OR SPRINGORTORSION SPRINGSAFE-T-BEAM BRACESADDEDHEADER BRACKETMOUNTING BOARDTYPICAL 1-PIECE DOOR INSTALLATION48" POWER CORDTO120V GROUNDEDOUTLET4136235 SECTIONAL DOOR1-PIECE DOOR4 SECTION.. PAGEPRE-INSTALLATION CHECKS.. 2-3 OPERATOR FEATURES.. 4 SAFETY FEATURES.. 4 TOOLS RECOMMENDED.. 5 PARTS IDENTIFICATION.. 5-7 SAFETY INFORMATION.. 7 OPERATOR .. 1 ASSEMBLY.. 8-102 INSTALLATION.. 11-14 ELECTRICAL INSTALLATION.. 15-183 SAFE-T-BEAM SYSTEM INSTALLATION .. 15-164 WALL CONTROL INSTALLATION.. 175 CONNECT OPERATOR TO POWER .. 18 ADJUSTMENTS.. 19-216 LIMIT SWITCHES & FORCE ADJUSTMENT .. 19. CONTACT REVERSE .. 207 PROGRAMMING REMOTE CONTROLS .. 20-218 BATTERY/VISOR CLIP INSTALLATION.. 219 LIGHT BULB AND LENS INSTALLATION.. 21 SAFETY INSTRUCTIONS.

5 22 MAINTENANCE& TROUBLESHOOTING.. 22-24 SAFE-T-BEAM .. 22 OPERATOR/RADIO .. 23 WIRING DIAGRAM .. 24 WARRANTY.. 26 ACCESSORIES.. ATABLE OF CONTENTSOPERATOR FEATURESCODEDODGER Rolling Code Security electronic rolling code system that enhances the security ofthe door operator by continuously changing the access codeeach time the remote control is used. The door operatorresponds to each new code only once. An access code copiedfrom a working system and tried again will not control the 1, 2 or 3-Button Remote Control (includedwith some models).Operates 1, 2 or 3 garage doors from Wall Button*.Operates door operator from inside Wall Console* (included with some models).Security vacation lock switch disables all controls. LEDI ndicator shows whether system is locked or unlocked. Makesconsole easy to find in dark. Controls door operator from insidegarage. Independent light control allows convenient manualcontrol of the automatic lighting system.

6 NOTE:Your garage door operator may not come with all aboveitems included as standard equipment.*Operator MUST be installed with the included Wall FEATURESSafe-T-Beam (STB) Non-Contact Reversing System**.Puts an invisible beam across the door opening . The door stopsand reverses to the full open position if anything passesthrough the beam. Red and green LED indicators provide a selfdiagnostic code if an operational problem Contact Reversing stops and reverses a closing door within 2 seconds of contact with an Timed Reversed opens a closing door if it fails to close completelywithin 30 Guard adjustable open and close force settings. For maximum safety, these must be set to the minimum forcerequired to fully open and close the Monitoring stops and reverses a closing door if the closingrelay Dog Monitoring stops and reverses a closing door if the Safe-T-Beam System** has an operational Lighting bulb lighting supplies up to 100 Watts of light for saferevening exits and entries.

7 Turns on when door is activated andautomatically turns off 5 minutes Emergency releases door from door operator. Use during a powerfailure or other emergency to allow manual opening and closingof door.**Safe-T-Beam Safety Reverse System MUST Be Installed To Close RECOMMENDEDFOR OR " Drill Bit7/16" and 9/16"SocketsStep ladderDrillRatchetCarpenter s levelPencilTape measureWire strippersPhillips screwdriverAdjustable wrenchPARTS IDENTIFICATION- Not Shown Full Size .3040 Single-buttonremote controlMulti-buttonremote controlOR384429363533313237 FASTENERS- Shown Full Size . See Parts List for screw - 1/4" x 2"[22]Screw - #8-32 x 1"[39]Self-drilling Screw1/4"-20 x 3/4"[42]Nut - 1/4"-20[10]Cotter pin[25]Clevis pin[24]Wire clip[41]Bolt - 3/8"-16 x 7/8"[27]Nut - 3/8"-16[28]Bolt - 1/4"-20 x 5/8"[9]34 Wall consoleWall buttonNut - 5/16"-18[47]#6 x 1-1/4" Pan Head PhillipsScrewSafety BrochureEntrapment WarningLabel#10"-16 x 1-1/4"Machine ScrewSource STB(Red LED)Sensor STB(Green LED)WireSTB BracketInsulated StapleBolt - 5/16"-18 x 3/4"[46]33#6 x 1-1/4" Pan Head PhillipsScrew6 Item Part NameNumber Required1 Power head assembly (box)12 Boom assembly (box)13 Boom (box)191/4"-20 x 5/8" hex head bolt (blue bag)410 1/4"-20 hex flange nut (blue bag)411 Carriage assembly (box)112 Boom strap (blue bag)113 Limit switch OPEN (white wire)(green bag)114 Limit switch CLOSE (brown wire)(green bag)115 Release cord (green bag)116 Release knob (green bag)117 Emergency release tag (green bag)118 Header bracket (orange bag)

8 120 Door bracket (orange bag)122 1/4" x 2" lag screw (orange bag)823 Straight door arm (box)124 Clevis pin (yellow bag)225 Cotter pin (yellow bag)226 Curved door arm (box)127 3/8"-16 x 7/8" hex head bolt (yellow bag)2 PARTS LIST1-PIECE BOOM HARDWARE EXPLODED VIEWFOR OR [2]1013393911251516232817272526422420121 8472291039411422 Item Part NameNumber Required28 3/8"-16 hex flange nut (yellow bag)229 Wire (box)130 Insulated staple (red bag)varies/model31 Wall button (red bag)varies/model32 Wall console (box)varies/model33 No. 6 x 1-1/4" flat head phillips screw (red bag)varies/model34 Entrapment WARNING label (manual)135 Safe-T-Beam (STB) sensor (green LED)(box)136 Safe-T-Beam (STB) source (red LED)(box)137 Safe-T-Beam (STB) bracket (yellow bag)138 Remote operator (box)varies/model39 #8-32 x 1" machine screw (green bag)240 Safety & maintenance guide (manual)141 Wire clip (wide)(green bag)varies/model42 1/4"-20 x 3/4" self-drilling screw (orange bag)344 #10-16 x 1-1/4" phillips hex head screw (yellow bag)446 5/16"-18 x 3/4" hex head bolt (orange bag)347 5/16"-18 hex flange nut (orange bag)41 Power Head Assembly1J1N1X1L1N1E1K1D1A1N1H1B1Q1G1D1F 491P1M1N7 POWER HEAD EXPLODED VIEWItem Part Name1 Power head assembly1A Cover (by series/model)1B Front panel assembly1D Motor parts1E Circuit board assembly1F Capacitor (by series/model)1G Opto wheel (not shown)

9 1H Carriage slide1J Chain1K Circuit board bracket1L Drive module1M Terminal strip1N No. 8 x 3/4" hex washer head screw1P Shock absorption stop (not shown)1Q Motor mount bracket (not shown)1X Chassis49 LensPOWER HEAD PARTS LIST (pre-assembled)Garage doors are large, heavy objects that move with the help of springs underhigh tension and electric motors. Since moving objects, springs under tension,and electric motors can cause injuries, your safety and the safety of othersdepend on you reading the information in this manual. If you have questions or donot understand the information presented, call your nearest service representative. Ifyou have questions or do not understand the information presented, contactOverhead Door Corp. or an authorized Overhead Door this section and those that follow, the words Danger, Warning,and Cautionare used to emphasize important safety information. The word:DANGER means that severe injury or death will result from failure to that severe injury or death can result from failure to that property damage or injury can result from failure to follow word NOTEis used to indicate important steps to be followed or important OFPOTENTIAL HAZARDSSAFETY INFORMATIONPOTENTIALHAZARDEFFECTPREVENTI ONKeep people clear of opening while door Notallow children to play with the Notoperate a door that jams or onethat has a broken DOORWARNING:Can CauseSerious Injuryor DeathTurn off power before removing replacing cover, make sure wiresare not pinched or near moving must be properly :Can CauseSerious Injuryor DeathDo Nottry to remove, repair or adjustsprings or anything to which door springparts are fastened, such as, wood blocks,steel brackets, cables or other like and adjustments must be madeby a trained service person using propertools and :Can CauseSerious Injuryor Death[1]FIG.

10 1-2 Align 1-1 Attach boom ASSEMBLYFOR OR :Boom assemblies are for7foot 6 inchhigh extension kit for an 8 foot high door is BLUE PARTS boom strap (Fig. 1-1). Place boom strap against boom so that projection on strap mates with second hole from end of boom. Place 2 bolts (9) through boom strap and boom. Ignore fourth hole. (See NOTE) Securely tighten bolts and nuts (10).NOTE: Your boom has 4 holes in the boom strapend. The hole furthest away from the end is for anextension kit if needed. Drive chain can slide out of booms. Do notrun until operatoris fully sure that the carriage magnet is in place in thetop of the carriage [10][9]BOOM ASSEMBLY: Use a clean, flat is carriage into carriage slot of boom. Flip the boom assembly up-side down. Place emergency release lever in release position (See below). Check arrow on the side of carriage points toward door endof boom. Slide carriage into boom at power head end(Fig. 1-2). Flip boom assembly right-side in release "-201/4"-20 x 5/8"FIG.