Oerlikon BalzersCoating – global leader in …

1 Oerlikon BalzersCoating global leader in advanced surface technology 20-04-2010 PettenWim Geurts SalesEngineerNederlandHowto failorto performwithcoatings?Page 2 Business Unit Oerlikon Balzers / July2009 Company Overview Six core competenciesDiscontinued operations1 OerlikonTextileOerlikonDrive SystemsOerlikonAdvanced TechnologiesOerlikonCoatingOerlikonSolar OerlikonVacuum1 Page 3 Business Unit Oerlikon Balzers / July2009 Key data for Business Unit Oerlikon Balzers Unique company with global network for coating service Nearly 90 coating centres in more than30 countries CHF 509 million sales in 2008 About 2900 employees worldwide About 30% global market share(job coating) Approximately times biggerthan the No.

2 2 More than 550 coating systemsin operationPage 4 Business Unit Oerlikon Balzers / July2009 Close to you anywhere in the worldAs of June 2009 AmericaArgentinaBrazilCanadaMexicoUSAE uropeLiechtensteinAustriaBeneluxCzech BritainHungaryAsiaChinaIndiaIndonesiaJap anKoreaSingaporeThailandItalyPolandPortu galRomaniaSpainSwedenSwitzerlandTurkey22 Centres24 Centres40 CentresOerlikon BalzersCoatingBeneluxOerlikon BalzersCoatingBeneluxPostbus 6180NL-4000 HD TIELTel. +31 344 655 490 Fax +31 344 655 287 Oerlikon BalzersCoatingBeneluxSchurhovenveld4 050B-3800 SINT-TRUIDENTel. +32 11 69 30 40 Fax +32 11 69 29 45 Oerlikon 63L-4501 DIFFERDANGETel.

3 +352 26 58 08 91 Fax +352 26 58 08 92 Management:David FranzMarketing:Willy BogheSales:Mathieu Desmet (B)Wim Geurts (NL)Product Management:John BexkensRenaud CuisinierQuality& ISO system:Tim D treCustomerService:Sylvia PieraertsGreet DuchateauSalesSupport:Kathleen AertsNatalie ThieriePick-up service availableonrequestPage 6 Business Unit Oerlikon Balzers / July2009 Leading companies rely on us Tool manufacturers Automotive industry Aircraft industry Metalworking industry Plastics processing industry Mechanical engineering andplant constructionPage 7 Business Unit Oerlikon Balzers / July2009 Manufacturing flow for tool coatingPick upJob orderingCleaningBatch loadingCoatingPackaging / dispatchBALINIT -one brand for many applications / History of 30 yearsBALINIT ABALINIT HELICABALINIT BBALINIT DBALINIT GBALINIT CASTBALINIT CBALINIT

4 LUMENABALINIT ALCRONABALINIT FUTURA NANOBALINIT HARDLUBEBALINIT CROVEGABALINIT DLCBALINIT TRITONBALINIT FUTURABALINIT C STARBALINIT DLC STARC arbon-based coatingsHard coatings1980199020002007 BALINIT DIAMONDBALINIT ALDURATiNTiCNTiAlNWC/CAlTiNAlCrP3eTMChar acteristicsof BALINIT Coatingsfortools BALINIT coating portfolio : typical applications0200040006000800010000 WarmarbeidsstaalSnelstaal (64 HRC)HardchroomNitreerlagenHardmetaalCrNT iNTiCNFUT (HV)Comparisononscaleof hardnessWearresistantBALINIT coatingsfortoolsCuttingTool lifeProductivityPunching/formingTool lifeDry runningPlastics processingMouldprotectionShortercycletim esDie castingWearresistanceBALINIT coatingsforprecisioncomponentsGearsEngin e componentsHydraulicCompressor partsPage 13 Business Unit Oerlikon Balzers / July2009 Wear protection coatings for precision componentsInjection systemRocker armWat zijn PVD coatings?

5 QAre attachedat temperaturesbetween200 and 480 CqThicknessof the coating1-16 mStandard : 3 1 mThin(reamerproces) : 1 mSpecial : 16 mqStrong adhesionof the coatingsqHigh hardnessand low co ffici nt of VapourDepositionPage 15 Business Unit Oerlikon Balzers / July2009 Thickness of the coating in comparisonHuman mmBALINIT hard mmhair: 50 -100 mcoating: 3 4 m1 m = mm11000 Thickness of the coatingPVD -coating BALINIT Only 0,003 mm thickness. Harder then steel. Ceramic properties Follows surface structure (Ion Beam Assisted Deposition) (0204) eArgonSubstratesReactive gasVacuum pumpHot filament cathodeSub-strate< 500 CCoating materialCrucible (Anode)Low voltage arc dischargeRCSBAI1200 AIP (Arc Ion-Plating)Arc (0204) eArc sourcesArgonSubstrates< 500 CReactive gasVacuum pumpBAI830 CSputter processEnhanced (0304) eArgonPlanar Magnetron-Sputtering source(coating material)Reactive gasVacuum pumpSubstrates< 250 CAuxiliary anodeLow voltage arc dischargeHot filament cathodeWhatare CVD coatings?

6 QAre attachedinvacu m at temperatures>800 CChemical VapourDepositionCross sectionof PVD-and CVD-coating(TiN) oncementedcarbide1 mCVD-coated1 mPVD-coated(BALINIT A)DifferencePVD <> CVDPVD<500 CEtsen, metallische bindingFijnkorreligOnbeduidendHoge drukbelastingZoals het substraatJa1 -4 mZoals het substraatJaProcestemperatuurHechting van de coatingMicrostructuur van de coatingInvloed op het substraatInterne spanningen van de coatingSnijkant hardmetaalCoatbaarheid scherpe snedenDikteRuwheid van de coatingCoatbaarheid cermetsMilieuvervuilingOnbestaandeCVD850 -1100 C DiffusieGrofkorreligTot 30% vermindering van de buigweerstand SpanningsbelastingVerzwakt ( fase)

7 Neen5 -10 mRz>2 mNeenVerwijdering metaalchloridenLeap intoa new DimensionPage 28 Business Unit Oerlikon Balzers / July2009 Innovative new technologiesP3eTM Technology(Pulse enhanced electron emission)New coating system INNOVA Metal oxide coatings of corundum type structure Opens a new field of applications for PVD Thick coatings possible Large degree of freedom in designing coating structures and coating properties With P3eTMtechnology or with standard technology New etching process High flexibilityINNOVA. The future of tool coating Al2O3layers deposited in PVD process below 600 C New pulsed technology New etching technology High pressures processes NADJA upgrade arc sourcesP3eTM-TechnologyPulsedEnhancedEle ctronEmissionEquipmentavailablein Tiel since12/2008 Why PVD coatingsThick layers are possibleMultilayeroxide coatingTiAlNbase16 mThermal stabilityuncoatedTiCNP3eTM(Al,Cr)2O3 Inserts heated at 1000 C, 30 minutes, on airCarbide substrate (WC, Co) completely oxidized (blue colour due to Co-oxide)TiCNcoating oxidizes, no protection of carbide substrate(Al,Cr)

8 2O3protects carbide substrate at high temperatures from oxidationComparison P3eTMto standard PVD and CVDP3eTM500 -600 Cadjustablehighno> 10 m(Al,Cr)2O3 CorundumPropertiesPVDD eposition temperatureResidual stress of coatingToughnessThermal cracksMaximum coating thickness -Al2O3500 Ccompressivehighno6 mnoCVD1000 Ctensilelowyes> 20 myes500 Ccompressivehighno> 20 myesP3eTMcombines beneficial properties of PVD and CVDF irst P3eTMaluminium oxide coating X3turnCoating structure of X3turn(Al,Cr)2O3 corundum structureChemical and thermal wear resistanceTiAlNMechanical wear resistanceCemented carbide substrateTurning: equivalent to existing benchmarks02468101214vc= 175 m/minvc= 200 m/minToolInsert, CNMG120408 Coating thickness 13 mWorkpieceSteel DIN (~AISI 1060)Cutting dataf= mm/revap= 2 mmVBmax= mmdrySource: Tool manufacturerCVD BenchmarkTool manufacturerX3turnTool life [min]BALINIT DIAMONDBALINIT DIAMONDC8-100000,16 -20 600grey800 ResultCompositionMicrohardness(HV 0,05)Coefficientof frictionagainstaluminium(dry)Thickness( m)*Max.

9 Temperatureof use( C)ColourCoatingtemp. ( C)H2CH4 Propertiesof BALINIT DIAMONDBALINIT : Graphite Composites (carbonfibers+epoxy, glass fibers+polyesters, ..) Reinforcedplastics, honeycomb, foam, .. : Sandwich (Glare , carbon-epoxy+ Al alloysand/or Ti, ..) MMC (Al bases, Duralcan ) Al-Si alloys(withor withoutCu) Al series2000 and 7000 (underdry conditions) in generalnon-ferrousalloys(platinum, palladium, ..)BALINIT Coatings: BALINIT DIAMONDO erlikon BalzersVSTPPD -Pulse Plasma Diffusion MachineWith the integrated PPD technology, BalzersVST has set a new industry standard for the life long protection of cast iron tooling.

10 Not only the maximum dimensions (largest vessel in the US), but new milestones have been set in quality of treatment, diffusion depth, surface finish and process PVD -Physical Vapour Deposition ChamberA new generation of PVD coatings increases the production up time on high strength structural parts that has only been seen possible with high temperature CVD coatings. The advanced PVD coatings reduce the need for additional lubrication saving cost and the Activated Chemical Vapour Deposition ChamberSpecially designed and developed coatings for the trimming and forming of Aluminium parts.