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Oil Analysis Tables - RSA Reliability

Rolly Angeles Maintenance ExcellenceRSARSA20032003 Tables on Oil AnalysisTables on Oil AnalysisFile No. RSA-006revision. 0 -7/08/03 Prepare by : Rolly Angeles Technical Training All Rights Reserve - 2003 Rolly Angeles Maintenance ExcellenceRSARSA20032003 table 1 : ISO 4406 Fluid Cleanliness Standard .. 1 table 2 : Fluid Cleanliness Standard for New Oil .. 1 table 3 : Sample Standard Base Cleanliness Target .. 2 table 4 : General Water Concentration Limit .. 2 table 5 : Engine Problems Analyzed Through Oil Analysis .. 3 table 6 : Recommended Test for Different Applications .. 3 table 7 : Comparing Multi-grade oil properties .. 4 table 8 : Another ISO 4406 Fluid Target Cleanliness 5 table 9 : Commonly Recommended Oil Sampling Frequencies .. 6 table 10 : Common Elements Found On 6 table 11 : What Different Oil Analysis Test Will Detect .. 7 table 12 : Limits On Oil Analysis Tests .. 7 table OF CONTENTSR olly Angeles Maintenance ExcellenceRSARSA20032003 Oil Analysis Important TablesISO 4406 CODEFromTo26320,000640,00025160,000320,0 002480,000160,0002340,00080,0002220,0004 0,0002110,00020,000205,00010,000192,5005 ,000181,3002,500176401, of Particles table 1 : ISO 4406 :99 Fluid Cleanliness StandardBrand New OilISO 17/14 With By-Pass FilterISO 13/10 Without By-PassISO 22/17> 5 = 29263 ppm> 15 = 1112 ppm> 25 = 29 ppm> 50 = 0 ppm>1

Maintenance Excellence Rolly Angeles RSA 2003 Oil Analysis Important Tables ISO 4406 CODE From To 26 320,000 640,000 25 160,000 320,000 24 …

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Transcription of Oil Analysis Tables - RSA Reliability

1 Rolly Angeles Maintenance ExcellenceRSARSA20032003 Tables on Oil AnalysisTables on Oil AnalysisFile No. RSA-006revision. 0 -7/08/03 Prepare by : Rolly Angeles Technical Training All Rights Reserve - 2003 Rolly Angeles Maintenance ExcellenceRSARSA20032003 table 1 : ISO 4406 Fluid Cleanliness Standard .. 1 table 2 : Fluid Cleanliness Standard for New Oil .. 1 table 3 : Sample Standard Base Cleanliness Target .. 2 table 4 : General Water Concentration Limit .. 2 table 5 : Engine Problems Analyzed Through Oil Analysis .. 3 table 6 : Recommended Test for Different Applications .. 3 table 7 : Comparing Multi-grade oil properties .. 4 table 8 : Another ISO 4406 Fluid Target Cleanliness 5 table 9 : Commonly Recommended Oil Sampling Frequencies .. 6 table 10 : Common Elements Found On 6 table 11 : What Different Oil Analysis Test Will Detect .. 7 table 12 : Limits On Oil Analysis Tests .. 7 table OF CONTENTSR olly Angeles Maintenance ExcellenceRSARSA20032003 Oil Analysis Important TablesISO 4406 CODEFromTo26320,000640,00025160,000320,0 002480,000160,0002340,00080,0002220,0004 0,0002110,00020,000205,00010,000192,5005 ,000181,3002,500176401, of Particles table 1 : ISO 4406 :99 Fluid Cleanliness StandardBrand New OilISO 17/14 With By-Pass FilterISO 13/10 Without By-PassISO 22/17> 5 = 29263 ppm> 15 = 1112 ppm> 25 = 29 ppm> 50 = 0 ppm>100 = 0 ppm> 5 = 1292 ppm> 15 = 119 ppm> 25 = 19 ppm> 50 = 5 ppm>100 = 0 ppm> 5 = 55 ppm> 15 = 15 ppm> 25 = 3 ppm> 50 = 0 ppm>100 = 0 ppmTable 2 : Fluid Cleanliness Standard Comparison for New Oil1 table 13 Rolly Angeles Maintenance ExcellenceRSARSA20032003 table 3.

2 Sample Standard Cleanliness Target for System ApplicationsStatusActionH20 Concentration Roller Bearings Roller Bearings 16/14/12 16/14/12 Journal Bearings Journal Bearings 17/15/12 17/15/12 Industrial Gearboxes Industrial Gearboxes 17/15/12 17/15/12 Mobile Gearboxes Mobile Gearboxes 17/16/13 17/16/13 Diesel Engines Diesel Engines 17/16/13 17/16/13 Steam Turbine Steam Turbine 18/15/12 18/15/12 Paper Machine Paper Machine 19/16/13 19/16/13 Servo-Valve Servo-Valve 13/12/10 13/12/10 Proportional Valve Proportional Valve 14/13/11 14/13/11 Variable Volume Pump Variable Volume Pump 15/14/12 15/14/12 Fixed Piston Pump Fixed Piston Pump 16/15/12 16/15/12 Vane Pump Vane Pump 16/15/12 16/15/12 Gear Pump Gear Pump 16/15/12 16/15/12 Ball Bearing Ball Bearing 14/13/11 14/13/11 Turbine Turbine 17/15/12 17/15/12 ISO RATINGISO RATINGMACHINE / COMPONENTMACHINE / COMPONENTT able 4 : General Water Concentration Limits 100 - 300 Alert Check seals, breathers, coolers, etc.

3 , for ingression sources, watch the trend 300 - 800 Danger Aggressively investigate and correct the source of ingression and implement an effective water removal activities 800 above Extremely Danger Immediate action is required to eliminate ingression and effect removal of water to minimize damage to machine and lubricant2 Note : Unit of Water concentration in PPMOil Analysis Important TablesRolly Angeles Maintenance ExcellenceRSARSA20032003 Metal TracesMetal TracesLimitLimitEngine ProblemEngine ProblemWhat to Check What to Check Silicon 10 - 30 ppm Dirt Ingression Air intake system Oil filter plugging Oil filler cap and breather Valve cover Iron (Fe) 100 - 200 ppm Wear of cylinder liner Valve and fear train Oil pump Rust in the system Excessive oil consumption Abnormal engine noise Performance problem Oil pressure Stuck or broken piston Chromium (Cr) 10 - 30 ppm Piston ring wear Excessive oil blow-by Oil consumption / degradation Copper (Cu) 10 - 50 ppm Bearing / bushing wear Radiator corrosion Coolant in engine oil Abnormal noise on operating at stall speed Lead (Pb) 40 - 100 ppm Bearing corrosion Extended oil change intervals Aluminum (Al)

4 10 - 30 ppm Piston and piston thrust Bearing wear Blow-by gases Oil consumption Power loss Abnormal engine noiseTable 5 : Engine Problems Analyzed through Oil Analysis3 Spectro- ViscosityFTIRP article KarlTANTBNR otrodeAnalysisCountFisherFilterEnginesRR R----RRRAC ompressorRRRAR--------RGearboxesRRR----- -----------RBearingsRRRA------------RHyd raulicsRRRRAA----RTurbinesRRRRRR----RMot orRRR----------------REquipmentTable 6 : Recommended Test for different applicationsWhere : R - Require TestA - Advisable, provides extra detailsOil Analysis Important TablesRolly Angeles Maintenance ExcellenceRSARSA20032003 BRAND (SAE 20W-50)VIFlashPour% Ash% ZincAMSOIL136482-38< High Formula GT State Line150503-49------Shell Truck Golden Golden All Synthetic146465-40< (SAE 20W-40)VIFlashPour% Ash% ZincCastrol State (SAE 15W-50)VIFlashPour% Ash% 1170470-55------Mystic Line152503-49------BRAND (SAE 5W-50)VIFlashPour% Ash% ZincCastrol State Sunquest173457-76------Pennzoil Performax176----69------BRAND (SAE 5W-40)VIFlashPour% Ash% (SAE 15W-40)VIFlashPour% Ash% ZincAMSOIL135460-38< Delo 400136421-271---Exxsn XD3 Line149495-40------Shell Rotella w/ all (SAE 5W-30)VIFlashPour% Ash% ZincAMSOIL168480-76< Supreme Superflow Formula 3158420-401--- table 7.

5 Comparing Multi-grade Oil Properties4 Rolly Angeles Maintenance ExcellenceRSARSA20032003 Most Sensitive SystemComponentsISO TargetMicronISO TargetMicronISO TargetMicronLevelsRatingLevelsRatingLeve lsRatingFixed External Gears21/17/142520/16/141020/16/1410 Vane Pump21/17/142520/16/141019/16/136 Fixed Pis ton20/16/141019/16/13619/15/123 Variable Piston19/16/13619/15/12318/14/123 Check Valves21/17/142520/16/141020/16/1410 Directional (Solenoid)21/17/142520/16/141020/16/1410 Standard Flow Control21/17/142520/16/141020/16/1410 Cartridge Valve20/16/141019/16/13619/15/123 Proportional Valve19/15/12318/14/12317/13/113 Servo Valve18/14/12317/13/11316/12/103 Cylinders, Vane Motors22/18/152520/17/141619/16/136 Gear Motors22/18/152520/17/141619/16/136 Pis ton Motors20/16/141019/16/13619/15/123 Swash Plate Motors20/16/141019/16/13619/15/123 Hydrostatic Drives19/15/12318/14/12317/13/113 Paper Machine Oils21/16 Turbin Oils20/15 Engines19/16 Gear Box19/16 trial Gear Box19/15 Bearings19/15 Bearings18/14 Gearings17/13 PressureMedium HighPressurePressure140 - 210 Bar210 Bar - upLUBRICATING OILS140 BarPUMPSVALVESAC T U AT O R S table 8.

6 Guidelines for determining, achieving and maintenance Target Cleanliness Levels with High Performance Filtration (Beta Ration > 200) Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty use or the presence of water Two or more systems filters of the recommended rating may be required to achieve and maintain the desired Target Cleanliness Level (ISO 4406 : 99)5 Oil Analysis Important TablesRolly Angeles Maintenance ExcellenceRSARSA20032003 table 9 : Commonly Recommended Oil Sampling Frequencies6 Oil Analysis Important TablesItemMachine TypeHours1 Diesel Engine1502 Transmission, differentials, final drives3003 Hydraulics - Mobile Equipments2004 Gas Turbines - industrial5005 Steam Turbines5006 Air / Gas Compressors5007 Chillers5008 Gear boxes - high speed / duty5009 Gear boxes - low speed / duty30010 Bearings - journal and rolling elements100011 Aviation reciprocating engines25 - 5012 Aviation gas turbines10013 Aviation gear boxes 100 - 20014 Aviation hydraulics100 - 200 ItemElementSymbolWearContamAdditive1 Iron(Fe)xx2 Copper(Cu)xxx3 Chromium(Cr)x4 Tin(Sn)x5 Aluminum(Al)xx6 Lead(Pb)x7 Silicon(Si)xx8 Sodium(Na)xx10 Boron(B)xx11 Calcium(Ca)xx12 Magnesium(Mg)xx13 Zinc(Zn)xx14 Phosporous(P)xx15 Molybdenum(Mo)x16 Potassium(K)xTable 10.

7 Commonly Elements Found On OilRolly Angeles Maintenance ExcellenceRSARSA20032003 Particle ContaminationWear Debri DetectionWear Debri AnalysisAbnormal ViscosityMoisture ContaminationAdditive DepletionOxidation StabilityGlycol ContaminationFuel DilutionSoot LoadAlkalinity ReserveWrong OilThermal FailureCorrosive ConditionParticle CountPSSV iscosityPSSSSSPPTA N / TB NSSPPSPFTIR SpectroscopySPPPSPPPSSF errous DensityPSAnalytical FerrographySPRPVOTPSM oisture TesterPSElemental SpectroscopySPPSPPSPSF lash Point TestSPSPP = Primary IndicatorS = Secondary IndicatorOIL Analysis T estLUBE MACHINE CONDITIONT able 11 : What Different Oil Analysis Test Will DetectOil Analysis Important TablesOil Analysis TestCautionCriticalShell LimitsCleanlinessISO 14/11 ISO 16/13no dataDryness200600no dataGlycol200 ppm400 ppmno dataSoot2%5%no dataViscosity+ 5 %+ 10%+/- 20 %RPVOT- 30 %- 60 %no dataFTIR (Ox) dataZinc-15 %- 30 %no dataCalcium-1020%no dataTBN- 50%- 75 %2 mg KOH minWater100 - 300 ppmabove 300 by Limits- Iron (Fe)100- 200 ppmabove 200 ppm3 - 150 ppm- Silicon (Si)10 - 30 ppmabove 30 ppm1 - 15 ppm- Chrom ium (Cr)10 - 30 ppmabove 30 ppm0 - 20 ppm- Lead (Pb)40 - 100 ppmabove 100 ppm3 - 50 ppm- Alum inum (Al)10 - 30 ppmabove 30 ppm2 - 20 ppm- Copper (Cu)10 - 50 ppmabove 50 ppm- 5 - 65 ppmMetalsTable 12 : Limits On Oil Analysis Tests


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